Well? Her goes nothin! 78 KZ1000 tear down/rebuild

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08 Mar 2012 02:13 #508488 by KansasKZ

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1978 KZ1000 A2A
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  • andy9802gt
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  • If it tastes that good, eat it yourself.
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08 Mar 2012 07:39 #508502 by andy9802gt
Where the hell is the rest of the front fender?! I made cardboard templates of the case, oil pan and side covers and put the bolts in the locations they came from so I didn't mix up where the longer ones came from. As for the clymer it WILL work, factor manual is nice but you can do it without it. As for the post about stripped out cam cap bolts, if you install them wrong that happens, hardly makes it the manuals fault.

'78 KZ1075 LTD
stage 1 head by Larry Cavanaugh
race built crank by John Pearson
Mikuni rs34's
k410 cams
back cut tranny
8" over D&G swinger
proving once again that age and treachery is better than youth and enthusiasm

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08 Mar 2012 21:09 #508625 by KansasKZ
lol. the fender is all there. i think that's just the reflection of the eve of the house. as for the cam cap bolts, im not sure what your talking about i'll have to read back.

1978 KZ1000 A2A

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14 Mar 2012 17:13 #509642 by KansasKZ
[attachment:1]DSCF1043.AVI[/attachment]

1978 KZ1000 A2A

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14 Mar 2012 17:16 #509644 by Patton
When including a pic within an outgoing message, it's best to keep pic size within the following limits:

Width: 2400px
Height: 1200px
Size: 2048kb (2 MB)

Click here > Include a Pic in your post



Good Fortune! :)

1973 Z1
KZ900 LTD
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14 Mar 2012 17:51 #509654 by KansasKZ
LOL thanks Patton that was actually a video I was tryin to post. Here is the link

1978 KZ1000 A2A

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14 Mar 2012 18:26 #509659 by Patton
Exhaust smoking might result from worn valve stem seals, especially if the smoking is worse when first starting a cool engine and gets less after riding a few miles.

While the smoking may be due to worn oil rings, or a damaged oil ring, would first check for:
Fuel contaminated oil;
Fresh oil;
Fresh oil filter;
Correct viscosity;
Proper oil level;
Clear crankcase breather;
Worn valve guides.

As known, acceptable compression test results indicate good compression rings, but don't negate a possible oil ring issue.

Exhaust popping on deceleration may be caused by a too lean carb pilot circuit. Could turn each pilot air screw in clockwise, say 1/4~1/2 turn, and test run for effect.

Good Fortune! :)

1973 Z1
KZ900 LTD

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14 Mar 2012 18:40 #509663 by KansasKZ
awesome. i'll run through all of that and post another vid

1978 KZ1000 A2A

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14 Mar 2012 21:41 #509696 by 650ed
Rings may be shot. Running with no air filtration will kill an engine quick. Do a compression and leakdown test to confirm. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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  • Charles Nix
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  • 1981 kz 1000c4
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16 Mar 2012 15:13 #510041 by Charles Nix
Replied by Charles Nix on topic Well? Her goes nothin! 78 KZ1000 tear down/rebuild
Photo bucket and a little practice will help.Keep working at it ,dont give up!

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06 Aug 2012 15:04 #541006 by KansasKZ
Finally decided to stop bein a bitch and get my hands dirty again. Popped off the clutch cover and the gasket does not want to come off the housing. Went after it with a blade for a minute figured I'd see if you guys had a less abrasive approach? I really don't want to fuck anything up. :(

1978 KZ1000 A2A

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06 Aug 2012 19:06 #541060 by KansasKZ
Decided to skip past the gasket issue for now. Started to tear the motor down and got all the nuts off the head but one it started come back out then stopped. I'm afraid that I broke the bolt off down in the crank case but I can't tell because I can't seem to get the head loose so I can pull it off. The valve cover had a gasket and a shit ton of silicone. I wonder if this might have the same. Any suggestion other than beat it with a mallet? That hasn't gotten me anywhere so far.

1978 KZ1000 A2A

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