Frozen Clutch - cable is fine

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18 May 2006 04:55 #48192 by KB02
Frozen Clutch - cable is fine was created by KB02
Okay, so I've gotten the engine to run... more or less, satisfactorally... While up on the center stand I ran it though the gears to make sure that all six were there and all is good. BUT, it appears that the clutch is not disengaging. The lever works fine and it is a brand new cable. I can open the oil filler and see the springs moving, but the plates are sticking together.

Aside from pulling the clutch out and prying them off manually (which is probably the wises option), are there any other ways of getting them unstuck? I have put fresh oil in the bike and it is due for. at least, a coupole more changes before I am happy with the consistancey of the oil in the engine (what came the first time could barely still be called oil). Would more fresh oil help, or do I have to just break down and pull the clutch?

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18 May 2006 05:11 #48197 by btchalice
Replied by btchalice on topic Frozen Clutch - cable is fine
push start it in 2nd or 3rd and while rolling hold the clutch and hit the rear brake while keeping the rpms up it should break it loose

Terry Meyer / Wichita KS
76 kz900 w/1000 motor TWZTD
I am not driving too fast, I'm flying too low.

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18 May 2006 11:41 #48241 by RonKZ650
Replied by RonKZ650 on topic Frozen Clutch - cable is fine
It's quite amazing when this happens. I doubt you'll break it loose without disassembling.

321,000 miles on KZ's that I can remember. Not going to see any more.

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18 May 2006 12:09 #48245 by steell
Replied by steell on topic Frozen Clutch - cable is fine
That used to be really common on the Brit twins, I always stuck the gearbox in second, pulled the clutch in, and just rocked the bike until the clutch freed up.
Never had it happen on a KZ though.

KD9JUR

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18 May 2006 12:51 #48248 by indykaw77
Replied by indykaw77 on topic Frozen Clutch - cable is fine
Mine took to doing same thing! Only noticed it after it sat for awhile (I travel alot for work).....same problem: bike in gear, pull clutch lever, hit starter, then do the "OH SH*T! dance while it wants to chug along.
While the clutch in mine COULD use opened up and checked,:whistle: ....I just take a zip-tie and zip the lever into the "pulled in" position to keep clutch released until I get back home.
3-4 long road trips later and its right as rain.

Kawasaki Motorcycles...because cars lean th wrong way!

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18 May 2006 13:08 #48251 by kx_125_pilot
Replied by kx_125_pilot on topic Frozen Clutch - cable is fine
is it true that the clutches are sluggish on these kz's when there cold??

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18 May 2006 13:14 #48253 by Duck
Replied by Duck on topic Frozen Clutch - cable is fine
what steel says. have done the rock trick on a couple of honda's and a yammy.

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19 May 2006 05:30 #48408 by rammy
Replied by rammy on topic Frozen Clutch - cable is fine
kx_125_pilot wrote:

is it true that the clutches are sluggish on these kz's when there cold??


It depends on what weight oil you are running and what the ambient temp is.I noiticed mine was quit sluggish when it was colder out,now that it is over 50 out it isnt as bad.I am running 20w50 also.

The barn yard;77 Kz650B-1 Kaw(the fun one) & 89 classic hog.
Chicago area-south burbs

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19 May 2006 05:53 #48412 by KB02
Replied by KB02 on topic Frozen Clutch - cable is fine
It has also been about three years since this bike has run, too...

I'll try the rocking trick to see if I can get it to free up, f not, I pull it apart see what's on the inside.

Thanks, all!!

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21 May 2006 05:46 #48817 by KB02
Replied by KB02 on topic Frozen Clutch - cable is fine
Rockin' did the trick! She's free and workin' like she should. I even got the take the thing out for a ride!!!...

...

...grrrrrrrrrr.... More carb work ahead....

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