how to get out a stubborn baffle

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16 May 2006 08:11 #47697 by cary
how to get out a stubborn baffle was created by cary
As those who may have followed my sad saga of ignition problems, I blew out a baffle due to my spark dying at 75 mph. I have a another canister with a baffle in it, but can't get the thing out. Is there an easy way to this without trashing the muffler?

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16 May 2006 08:12 #47699 by cary
Replied by cary on topic how to get out a stubborn baffle
BTW, this is a MAC, which had a small bolt and nut holding the baffle in, the baffle is about 2 inches into the pipe.

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16 May 2006 10:57 #47734 by kx_125_pilot
Replied by kx_125_pilot on topic how to get out a stubborn baffle
sounds like its rusted in a bit, try spraying a wack load of wd-40 and let it sit for a bout a half hour, and maybe go back and sray a bit more in every 5 mins.....maybe that will help free it up??

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16 May 2006 11:47 #47747 by rammy
Replied by rammy on topic how to get out a stubborn baffle
cary wrote:

BTW, this is a MAC, which had a small bolt and nut holding the baffle in, the baffle is about 2 inches into the pipe.


If you have a slide hammer with a small hook you can try hooking one of the holes or an inside lip of the baffle.My baffle is pretty tight in the can and when I remove it get the vice-grips or channel locks out and I have to give it a few good raps with a 2lb. hammer and it comes right out.

The barn yard;77 Kz650B-1 Kaw(the fun one) & 89 classic hog.
Chicago area-south burbs

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21 Jul 2006 20:48 #63806 by krazy550
Replied by krazy550 on topic how to get out a stubborn baffle
:lol: All you half to do is : want it to stay in! :laugh:

N.S. Canada
1980 kz550

Post edited by: krazy550, at: 2006/07/21 23:50

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21 Jul 2006 21:15 #63811 by wireman
Replied by wireman on topic how to get out a stubborn baffle
soak it really good with wd-40 take the bolt out and run it down the road for a few days,it will fall out!trust me ive lost many of them over the years!:P hahaha

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22 Jul 2006 06:39 #63847 by vic44139
Replied by vic44139 on topic how to get out a stubborn baffle
You know, my wife opens stubborn jars by holding it under hot water and then dunking it in ice cold water. Not really sure where I am going with this...lol. Of course I tap the jar lid. :blink: Coffee....need more coffee.

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