Tach oil seal

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21 May 2011 10:24 #452545 by rcarver
Tach oil seal was created by rcarver
Can anyone explain the steps for changing the tach oil seal?

I thought all I had to do was unscrew the knurled nut and pop it out but the old seal is in there good and does not want to come out.

Thanks.

1979 KZ650 SR (aka: Stella Blue)

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21 May 2011 11:00 #452548 by dshelly
Replied by dshelly on topic Tach oil seal
After you unhook the cable, unbolt the connector from the head and pull it out. Makes changing the seal much easier plus you can inspect the o-ring that seals it to the head.

Occupation:Machinist 25+ exp.
'77 Kz1000B1
'78 Kz1000A2
'76 Kz900LTD

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21 May 2011 11:06 #452550 by pugeyed
Replied by pugeyed on topic Tach oil seal
mine was stuck in there really good, had to use a slide hammer to pull it out.
gonna make a blank out of a spare bit of alloy, then put a new o ring on it.

kz750 h3 1982 4cl

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21 May 2011 11:41 - 21 May 2011 11:42 #452554 by rcarver
Replied by rcarver on topic Tach oil seal
Thanks guys. I came to the conclusion that I had to take the fitting off the head.

Running to the hardware store for a larger socket. Anyone know the size of that nut? Looked like a 20 or 21mm.

Also z1 was out of the o-rings. Maybe I can get that at the store too. I think it's a 10mm o-ring. Is that right?

1979 KZ650 SR (aka: Stella Blue)
Last edit: 21 May 2011 11:42 by rcarver.

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21 May 2011 11:41 - 21 May 2011 11:43 #452555 by Patton
Replied by Patton on topic Tach oil seal
The old seal may be encrusted, hardened and almost petrified down inside the tach drive housing, requiring careful removal by picking it out in tiny chunks. Be certain to get all of the old seal removed, so the new seal can properly seat in its intended position.

The seal is a small circular rubber ring affair with a tiny coiled spring around it.
The seal is inexpensive, and is available at Z1 Enterprises.

A dental pick or similar tool is handy to scratch out the remains.

Click > www.z1enterprises.com/detail.aspx?ID=1469

A good light and magnifying glass is also helpful.

A properly functioning and sealed tach drive should not leak whatever, even without the tach cable attached.

Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 21 May 2011 11:43 by Patton.

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21 May 2011 11:45 #452557 by Patton
Replied by Patton on topic Tach oil seal

rcarver wrote: Can anyone explain the steps for changing the tach oil seal? I thought all I had to do was unscrew the knurled nut and pop it out but the old seal is in there good and does not want to come out. Thanks.


Including information about bike year and model may elicit better responses.

And it's easy to put in your signature where it will automatically appear in posted messages.

When done, the signature information appears in all posts, past and future. :cheer:

And may be changed as often as desired.

Good Fortune! :)


1973 Z1
KZ900 LTD

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21 May 2011 11:47 #452558 by rcarver
Replied by rcarver on topic Tach oil seal
Thanks Paton,
I have the new seal and I've been digging out the old one with a sharp knife. But I was afraid I wouldn't be able to get all the little pieces. Not to mention I don't see that little retaining spring anywhere on the original.

Thought maybe I would have to take the connector off and get it from the backside.

When I fit the new one does the small spring face the front or rear tire ?

1979 KZ650 SR (aka: Stella Blue)

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  • 1979 kz 750 OUCH, IT SPARKED
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21 May 2011 11:49 #452559 by jacksdad
Replied by jacksdad on topic Tach oil seal
okay so how about changing the entire tach cable, how would one do that?

1979 kz750 twin cyl.

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21 May 2011 11:51 - 21 May 2011 11:52 #452560 by rcarver
Replied by rcarver on topic Tach oil seal
Oh yeah. It's a 1979 KZ650 SR.

On an iPhone will update profile asap.

1979 KZ650 SR (aka: Stella Blue)
Last edit: 21 May 2011 11:52 by rcarver.

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21 May 2011 15:33 - 21 May 2011 15:34 #452581 by rcarver
Replied by rcarver on topic Tach oil seal
thanks guys, I did not realize that the connection to the head just pulls out once you remove the retaining clip.

So I pulled the aluminum connection/seal housing off the head, removed the old seal, and cleaned it out real good.

Now it is time for reassembly. Do I just stick the worm gear in the head? Or is there a particular alignment trick I need to know. It appears to align itself but just wanted to double check.

Oh yeah, Patton good call on the dental picks, really came in handy.

1979 KZ650 SR (aka: Stella Blue)
Last edit: 21 May 2011 15:34 by rcarver.

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22 May 2011 00:24 #452685 by btchalice
Replied by btchalice on topic Tach oil seal
it aligns itself easy

Terry Meyer / Wichita KS
76 kz900 w/1000 motor TWZTD
I am not driving too fast, I'm flying too low.

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24 Apr 2012 14:16 #517792 by rudedog
Replied by rudedog on topic Tach oil seal
Hey guys my 1979 kz750B4 tach. oil seal was in pieces bought a new one but which way does it go back in my repair book didn't help!! so if you guys could help ?

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