flywheel bolt tightening

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11 May 2011 20:00 #450363 by gnstalodz
flywheel bolt tightening was created by gnstalodz
I cant seem to tighten it enough by hand while holding the other side of the engine. Or putting it gear and locking the brake... Can I use an impact gun to tighten it?

81 440 ltd

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  • wireman
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11 May 2011 21:24 #450381 by wireman
Replied by wireman on topic flywheel bolt tightening
are you talking about the bolt on center of stator? B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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  • Ktm181
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11 May 2011 21:28 #450382 by Ktm181
Replied by Ktm181 on topic flywheel bolt tightening
NO, you should NEVER use anything other than a tension/torque rench,you will break the bolt or stretch it otherwise. Use some light valve grind past to "lap" the flywheel to the end of the crank first, then make sure flywheel taper and crank taper are VERY CLEARN using solvent, make sure key is in PERFECT condition then fit it all up and use BLUE loctite AND TENSION RENCH.

Kt

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  • wireman
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11 May 2011 21:30 #450383 by wireman
Replied by wireman on topic flywheel bolt tightening
try a strap/oil filter wrench to hold it while you tighten it with a ratchet,kawasaki does make a tool for holding gear if you can find one B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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  • andy9802gt
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11 May 2011 21:38 #450384 by andy9802gt
Replied by andy9802gt on topic flywheel bolt tightening
My 1000 doesn't have a woodruff key. I hit the rotor bolt with a 3/8" impact and haven't had a problem. I tried to hold mine with a strap wrench but couldn't get the torque on it before it would slip.

'78 KZ1075 LTD
stage 1 head by Larry Cavanaugh
race built crank by John Pearson
Mikuni rs34's
k410 cams
back cut tranny
8" over D&G swinger
proving once again that age and treachery is better than youth and enthusiasm

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11 May 2011 21:40 #450385 by wireman
Replied by wireman on topic flywheel bolt tightening
wrap a piece of sand paper around it,then install strap wrench

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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  • Motor Head
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11 May 2011 22:43 #450397 by Motor Head
Replied by Motor Head on topic flywheel bolt tightening
They actually make a tool to screw into your spark plug hole, which will end up keeping the piston from reaching TDC holding the motor for such purposes as to torque the flywheel. Also you can use a piece of soft cotton rope, as long as you are on the compression stroke, both valves closed. This will fill the combustion chamber with rope and as the tool end up keeping the motor from reaching TDC holding the motor.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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12 May 2011 01:23 #450442 by bountyhunter
Replied by bountyhunter on topic flywheel bolt tightening

gnstalodz wrote: I cant seem to tighten it enough by hand while holding the other side of the engine. Or putting it gear and locking the brake... Can I use an impact gun to tighten it?

On mine you can use a giant flatblade screwdriver with the tip hooked into the hole in the flywheel with the handle wedged into the frame where the footpeg mounts.

1979 KZ-750 Twin

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  • Charles Nix
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27 Jun 2012 20:09 #532184 by Charles Nix
Replied by Charles Nix on topic flywheel bolt tightening

Attachment chelseaspicturesfromipod1095.jpg not found


Do you need something like this?
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27 Jun 2012 20:14 #532186 by Charles Nix
Replied by Charles Nix on topic flywheel bolt tightening
It has a lag bolt screwed in where the blue line is, and then the bolt head is cut off.

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27 Jun 2012 20:17 #532187 by Charles Nix
Replied by Charles Nix on topic flywheel bolt tightening

Attachment chelseaspicturesfromipod1095.jpg not found



Attachment chelseaspicturesfromipod1095.jpg not found


Trying picture again.
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