flywheel bolt tightening
- gnstalodz
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flywheel bolt tightening
11 May 2011 20:00
I cant seem to tighten it enough by hand while holding the other side of the engine. Or putting it gear and locking the brake... Can I use an impact gun to tighten it?
81 440 ltd
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- wireman
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Re: flywheel bolt tightening
11 May 2011 21:24
are you talking about the bolt on center of stator?

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
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- Ktm181
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Re: flywheel bolt tightening
11 May 2011 21:28
NO, you should NEVER use anything other than a tension/torque rench,you will break the bolt or stretch it otherwise. Use some light valve grind past to "lap" the flywheel to the end of the crank first, then make sure flywheel taper and crank taper are VERY CLEARN using solvent, make sure key is in PERFECT condition then fit it all up and use BLUE loctite AND TENSION RENCH.
Kt
Kt
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- wireman
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Re: flywheel bolt tightening
11 May 2011 21:30
try a strap/oil filter wrench to hold it while you tighten it with a ratchet,kawasaki does make a tool for holding gear if you can find one

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
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- andy9802gt
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Re: flywheel bolt tightening
11 May 2011 21:38
My 1000 doesn't have a woodruff key. I hit the rotor bolt with a 3/8" impact and haven't had a problem. I tried to hold mine with a strap wrench but couldn't get the torque on it before it would slip.
'78 KZ1075 LTD
stage 1 head by Larry Cavanaugh
race built crank by John Pearson
Mikuni rs34's
k410 cams
back cut tranny
8" over D&G swinger
proving once again that age and treachery is better than youth and enthusiasm
stage 1 head by Larry Cavanaugh
race built crank by John Pearson
Mikuni rs34's
k410 cams
back cut tranny
8" over D&G swinger
proving once again that age and treachery is better than youth and enthusiasm
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- wireman
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Re: flywheel bolt tightening
11 May 2011 21:40
wrap a piece of sand paper around it,then install strap wrench
posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
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- Motor Head
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Re: flywheel bolt tightening
11 May 2011 22:43
They actually make a tool to screw into your spark plug hole, which will end up keeping the piston from reaching TDC holding the motor for such purposes as to torque the flywheel. Also you can use a piece of soft cotton rope, as long as you are on the compression stroke, both valves closed. This will fill the combustion chamber with rope and as the tool end up keeping the motor from reaching TDC holding the motor.
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
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- bountyhunter
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Re: flywheel bolt tightening
12 May 2011 01:23On mine you can use a giant flatblade screwdriver with the tip hooked into the hole in the flywheel with the handle wedged into the frame where the footpeg mounts.gnstalodz wrote: I cant seem to tighten it enough by hand while holding the other side of the engine. Or putting it gear and locking the brake... Can I use an impact gun to tighten it?
1979 KZ-750 Twin
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- Charles Nix
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Re: flywheel bolt tightening
27 Jun 2012 20:09Attachment chelseaspicturesfromipod1095.jpg not found
Do you need something like this?
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- Charles Nix
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Re: flywheel bolt tightening
27 Jun 2012 20:14
It has a lag bolt screwed in where the blue line is, and then the bolt head is cut off.
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- Charles Nix
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Re: flywheel bolt tightening
27 Jun 2012 20:17Attachment chelseaspicturesfromipod1095.jpg not found
Attachment chelseaspicturesfromipod1095.jpg not found
Trying picture again.
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