Case Splitting1984 KZ550

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15 Feb 2011 14:13 #430889 by rotorhead
Case Splitting1984 KZ550 was created by rotorhead
I made a really big amature mistake. I pulled the shifter fork rod out and my shifter forks fell to the bottom of the motor. Please don't beat me up, I've been beating myself up all week. I have never split the cases before and according to the manual, I can split the cases with the top end still attached. As you can tell, I need all the help I can get so if you have and advice, pictures, or any help I really need it. If someone can walk me through the process, that would be great. I have already removed the motor from the bike and I'm ready to start. Thanks in advance.

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15 Feb 2011 16:21 #430917 by PLUMMEN
Replied by PLUMMEN on topic Case Splitting1984 KZ550
ive never done a small motor,is there a picture in your manual? B)

Still recovering,some days are better than others.

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16 Feb 2011 04:57 #431014 by rotorhead
Replied by rotorhead on topic Case Splitting1984 KZ550
Yes but my manual is a copy and the pics aren't very clear. I was hoping someone took pics of their teardown.

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16 Feb 2011 05:11 #431015 by PLUMMEN
Replied by PLUMMEN on topic Case Splitting1984 KZ550
flip it over and start removing case bolts,dont forget the main cap for crank and other bolts along crankshaft/mains B)

Still recovering,some days are better than others.

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16 Feb 2011 05:14 - 16 Feb 2011 05:39 #431016 by Patton
Replied by Patton on topic Case Splitting1984 KZ550
Link to downloadable KZ550 FSM, courtesy of loudhvx (see his signature).
When viewing any post by loudhvx in any thread, his signature currently includes 550manual, where clicking on 550manual begins downloading the manual.

Or, you may just copy this entire path and paste into your web browser's address box.
Copy and paste the whole path, both the blue and black letters:

home.comcast.net/~loudgpz/KZ5mnl.pdf

Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 16 Feb 2011 05:39 by Patton.

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