kz440 jockey shift

More
31 Jan 2011 14:44 - 31 Jan 2011 14:46 #427469 by swapdip
kz440 jockey shift was created by swapdip
Hey guys I just picked up a 82 kz440, its pretty ratty and I was thinking about making the prototypical ugly bike, yknow lots of raw welds, seat made out of angle iron, the works. Bob it and chop off the rear fender and half the seat, maybe even get a pair of deer antlers for a set of handlebars, who knows. Really looking forward to it.

Of course, any ugly bike needs a jockey shift. I've never done any kind of conversion like this before and all of the examples I have found online are paired with a suicide clutch or something in that vein. I was thinking of going a little different.

Since this bike has a cable operated clutch rather than hydraulic, I don't think I will convert a rear brake assy to engage the clutch. Instead, since I will likely be ditching the stock handlebars anyways, I was thinking about chopping the handlebars in half and using the left side for the jockey shift, and keeping the clutch lever where it is on the half handlebar, sticking straight up. Therefore, the rider will have some forward highway bars to rest the feet, with a slightly bent bar sticking up from the gear shift, and the clutch lever attached to that same bar. Sounds like it will be a challenge to pilot, but these kinds of conversions aren't made for comfort. Maybe I will fashion some kind of rotating clip to hold in the clutch on the jockey shift bar.

So basically I was just sharing, wanted to hear if anyone can think of any logistical reasons why this wouldn't work, and also if anyone has any links I could look at to jockey shift conversions with the clutch lever on the gear shift bar. Also, any ideas on how I could make this bike any uglier would be definitely appreciated.
Attachments:
Last edit: 31 Jan 2011 14:46 by swapdip.

Please Log in or Create an account to join the conversation.

More
31 Jan 2011 15:27 #427481 by 55fbomb
Replied by 55fbomb on topic kz440 jockey shift
If im understanding you correctly i have seen it done before a few time, some of the guys said it would knock itself out of gear with all weight on the shift, just something to think about.

1974 CB750
1975 CB750
197? CB750 mutt
1977 KZ1000

Please Log in or Create an account to join the conversation.

More
31 Jan 2011 16:49 #427503 by Patton
Replied by Patton on topic kz440 jockey shift
A forum search for "jockey shift" produces several threads including the following which may prove helpful.

Click > kzrider.com/index.php?option=com_kunena&...d=5&id=311743#312987

Good Fortune! :)

1973 Z1
KZ900 LTD

Please Log in or Create an account to join the conversation.

More
31 Jan 2011 16:52 - 31 Jan 2011 17:00 #427506 by swapdip
Replied by swapdip on topic kz440 jockey shift
55fbomb wrote:

If im understanding you correctly i have seen it done before a few time, some of the guys said it would knock itself out of gear with all weight on the shift, just something to think about.


Yeah I was worried about that it might have to be a pretty stumpy shifter, or else supported somehow with some linkage. And thanks for the link patton, good stuff, nice to the successful application of this type of setup.
Last edit: 31 Jan 2011 17:00 by swapdip.

Please Log in or Create an account to join the conversation.

  • stonemaster
  • Visitor
31 Jan 2011 16:58 #427508 by stonemaster
Replied by stonemaster on topic kz440 jockey shift
some of the old Harley used a spring pulling the shifter against a guide , wouldnt be too hard to do, I had researched this on my other bike but decided against it

Please Log in or Create an account to join the conversation.

More
31 Jan 2011 18:55 #427534 by notaduc
Replied by notaduc on topic kz440 jockey shift
When I hear "raw welds" I think crappy welds.

1980 (mostly) KZ1000

Please Log in or Create an account to join the conversation.

More
31 Jan 2011 20:26 #427552 by swapdip
Replied by swapdip on topic kz440 jockey shift
notaduc wrote:

When I hear "raw welds" I think crappy welds.


Well I am not master welder but I can get the job done. I was sort of attracted to a buddy's bike, he built it and purposefully didnt file down the welding points or clean them up at all, and I just liked the way it looked. I guess its not for everyone.

Please Log in or Create an account to join the conversation.

More
31 Jan 2011 23:34 #427578 by PLUMMEN
Replied by PLUMMEN on topic kz440 jockey shift
swapdip wrote:

notaduc wrote:

When I hear "raw welds" I think crappy welds.


Well I am not master welder but I can get the job done. I was sort of attracted to a buddy's bike, he built it and purposefully didnt file down the welding points or clean them up at all, and I just liked the way it looked. I guess its not for everyone.

take a look at a stock early z1 frame,it will be an orgasmic experiance for ya then! :blink: :woohoo:

Still recovering,some days are better than others.

Please Log in or Create an account to join the conversation.

More
25 Sep 2012 02:25 #550740 by harv65
Replied by harv65 on topic kz440 jockey shift
you would have to balance the shift handle

Please Log in or Create an account to join the conversation.

More
25 Sep 2012 08:57 #550754 by 650ed
Replied by 650ed on topic kz440 jockey shift

harv65 wrote: you would have to balance the shift handle


I believe Mr. Dip bailed out about 10 months ago. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

Please Log in or Create an account to join the conversation.

More
26 Sep 2012 00:28 #550920 by pickardracing
Replied by pickardracing on topic kz440 jockey shift
My 82 1100A has some of the ugliest welds you'll ever see on any machine. Flash everywhere, damn near booger welds in some places. Part of the restoration process will be to smooth all that out.

Current: 1982 KZ1100 A2
Past: 1980 GS750L - 1978 GS1000 - 1978 GS750
1983 GS750 - 2001 ZRX1200R - 2001 YZF-R6

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum