kz440 jockey shift
- swapdip
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kz440 jockey shift
31 Jan 2011 14:44 - 31 Jan 2011 14:46
Hey guys I just picked up a 82 kz440, its pretty ratty and I was thinking about making the prototypical ugly bike, yknow lots of raw welds, seat made out of angle iron, the works. Bob it and chop off the rear fender and half the seat, maybe even get a pair of deer antlers for a set of handlebars, who knows. Really looking forward to it.
Of course, any ugly bike needs a jockey shift. I've never done any kind of conversion like this before and all of the examples I have found online are paired with a suicide clutch or something in that vein. I was thinking of going a little different.
Since this bike has a cable operated clutch rather than hydraulic, I don't think I will convert a rear brake assy to engage the clutch. Instead, since I will likely be ditching the stock handlebars anyways, I was thinking about chopping the handlebars in half and using the left side for the jockey shift, and keeping the clutch lever where it is on the half handlebar, sticking straight up. Therefore, the rider will have some forward highway bars to rest the feet, with a slightly bent bar sticking up from the gear shift, and the clutch lever attached to that same bar. Sounds like it will be a challenge to pilot, but these kinds of conversions aren't made for comfort. Maybe I will fashion some kind of rotating clip to hold in the clutch on the jockey shift bar.
So basically I was just sharing, wanted to hear if anyone can think of any logistical reasons why this wouldn't work, and also if anyone has any links I could look at to jockey shift conversions with the clutch lever on the gear shift bar. Also, any ideas on how I could make this bike any uglier would be definitely appreciated.
Of course, any ugly bike needs a jockey shift. I've never done any kind of conversion like this before and all of the examples I have found online are paired with a suicide clutch or something in that vein. I was thinking of going a little different.
Since this bike has a cable operated clutch rather than hydraulic, I don't think I will convert a rear brake assy to engage the clutch. Instead, since I will likely be ditching the stock handlebars anyways, I was thinking about chopping the handlebars in half and using the left side for the jockey shift, and keeping the clutch lever where it is on the half handlebar, sticking straight up. Therefore, the rider will have some forward highway bars to rest the feet, with a slightly bent bar sticking up from the gear shift, and the clutch lever attached to that same bar. Sounds like it will be a challenge to pilot, but these kinds of conversions aren't made for comfort. Maybe I will fashion some kind of rotating clip to hold in the clutch on the jockey shift bar.
So basically I was just sharing, wanted to hear if anyone can think of any logistical reasons why this wouldn't work, and also if anyone has any links I could look at to jockey shift conversions with the clutch lever on the gear shift bar. Also, any ideas on how I could make this bike any uglier would be definitely appreciated.
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Last edit: 31 Jan 2011 14:46 by swapdip.
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- 55fbomb
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Re: kz440 jockey shift
31 Jan 2011 15:27
If im understanding you correctly i have seen it done before a few time, some of the guys said it would knock itself out of gear with all weight on the shift, just something to think about.
1974 CB750
1975 CB750
197? CB750 mutt
1977 KZ1000
1975 CB750
197? CB750 mutt
1977 KZ1000
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- Patton
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Re: kz440 jockey shift
31 Jan 2011 16:49
A forum search for "jockey shift" produces several threads including the following which may prove helpful.
Click > kzrider.com/index.php?option=com_kunena&...d=5&id=311743#312987
Good Fortune!
Click > kzrider.com/index.php?option=com_kunena&...d=5&id=311743#312987
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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- swapdip
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Re: kz440 jockey shift
31 Jan 2011 16:52 - 31 Jan 2011 17:00
55fbomb wrote:
Yeah I was worried about that it might have to be a pretty stumpy shifter, or else supported somehow with some linkage. And thanks for the link patton, good stuff, nice to the successful application of this type of setup.
If im understanding you correctly i have seen it done before a few time, some of the guys said it would knock itself out of gear with all weight on the shift, just something to think about.
Yeah I was worried about that it might have to be a pretty stumpy shifter, or else supported somehow with some linkage. And thanks for the link patton, good stuff, nice to the successful application of this type of setup.
Last edit: 31 Jan 2011 17:00 by swapdip.
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- stonemaster
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Re: kz440 jockey shift
31 Jan 2011 16:58
some of the old Harley used a spring pulling the shifter against a guide , wouldnt be too hard to do, I had researched this on my other bike but decided against it
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- notaduc
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Re: kz440 jockey shift
31 Jan 2011 18:55
When I hear "raw welds" I think crappy welds.
1980 (mostly) KZ1000
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- swapdip
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Re: kz440 jockey shift
31 Jan 2011 20:26
notaduc wrote:
Well I am not master welder but I can get the job done. I was sort of attracted to a buddy's bike, he built it and purposefully didnt file down the welding points or clean them up at all, and I just liked the way it looked. I guess its not for everyone.
When I hear "raw welds" I think crappy welds.
Well I am not master welder but I can get the job done. I was sort of attracted to a buddy's bike, he built it and purposefully didnt file down the welding points or clean them up at all, and I just liked the way it looked. I guess its not for everyone.
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- PLUMMEN
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Re: kz440 jockey shift
31 Jan 2011 23:34
swapdip wrote:
take a look at a stock early z1 frame,it will be an orgasmic experiance for ya then! :blink: :woohoo:notaduc wrote:When I hear "raw welds" I think crappy welds.
Well I am not master welder but I can get the job done. I was sort of attracted to a buddy's bike, he built it and purposefully didnt file down the welding points or clean them up at all, and I just liked the way it looked. I guess its not for everyone.
Still recovering,some days are better than others.
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- harv65
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- 650ed
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Re: kz440 jockey shift
25 Sep 2012 08:57harv65 wrote: you would have to balance the shift handle
I believe Mr. Dip bailed out about 10 months ago. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- pickardracing
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Re: kz440 jockey shift
26 Sep 2012 00:28
My 82 1100A has some of the ugliest welds you'll ever see on any machine. Flash everywhere, damn near booger welds in some places. Part of the restoration process will be to smooth all that out.
Current: 1982 KZ1100 A2
Past: 1980 GS750L - 1978 GS1000 - 1978 GS750
1983 GS750 - 2001 ZRX1200R - 2001 YZF-R6
Past: 1980 GS750L - 1978 GS1000 - 1978 GS750
1983 GS750 - 2001 ZRX1200R - 2001 YZF-R6
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