Discolored camshaft cap?

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17 Jan 2011 20:14 #423169 by KZCM
Discolored camshaft cap? was created by KZCM
Hi folks,
I pulled my cylinder head cover today to check valve clearances. It all looks pretty good for being 30 years old but one of the camshaft caps has me puzzled. All are clean except the cap over the area of the #3/#4 cylinders. It looks like a caramel color like the oil has been baked on. Any ideas what might cause this?

1977 KZ1000 - Wish I still had it
1980 KZ1000E2 - My project

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17 Jan 2011 20:16 #423170 by KZCM
Replied by KZCM on topic Discolored camshaft cap?
Ah, I tried to post a pic with it but it was too big. I'll try and resize it.

1977 KZ1000 - Wish I still had it
1980 KZ1000E2 - My project

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17 Jan 2011 20:26 #423176 by MFolks
Replied by MFolks on topic Discolored camshaft cap?
How's the sparkplugs look? Signs of overheating?
Do the exhaust pipes look like they ran too lean?

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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17 Jan 2011 20:30 - 17 Jan 2011 20:35 #423177 by KZCM
Replied by KZCM on topic Discolored camshaft cap?
Spark plugs all look good. Hard to tell on the exhaust as they're pretty badly discolored all the way across.


1977 KZ1000 - Wish I still had it
1980 KZ1000E2 - My project
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Last edit: 17 Jan 2011 20:35 by KZCM.

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17 Jan 2011 22:39 #423190 by PLUMMEN
Replied by PLUMMEN on topic Discolored camshaft cap?
probably nothing,maybe pop cap off and check bearing for sign of getting hot B)

Still recovering,some days are better than others.

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  • larrycavan
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18 Jan 2011 04:35 - 18 Jan 2011 04:38 #423214 by larrycavan
Replied by larrycavan on topic Discolored camshaft cap?
KZCM wrote:

Spark plugs all look good. Hard to tell on the exhaust as they're pretty badly discolored all the way across.


They generally get like that from the engine oil being over heated. Since it localized to one cap, I would venture to guess #4 exhaust valve had been run tight for a while at some point and the oil was in need of changing.

Also, I can tell by the top idler sprocket that it's a smog motor head. They'll generate more heat right in the bowl of the exhaust port because of the fresh air charge they get through the air port to continue the burning of exhaust gases in the port.

Dam tough motors ;) I just took a head apart recently that had all 4 exhaust valves bent....but it ran.
Last edit: 18 Jan 2011 04:38 by larrycavan.

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18 Jan 2011 11:40 #423290 by KZCM
Replied by KZCM on topic Discolored camshaft cap?
You're right about it being a smog motor. I'm not too fond of that aspect. Anyway, when I checked the valve clearances, all were in the range between .051mm and .076mm except for the #4 exhaust which was at .102mm. So, you may be right that it was tight for awhile and the PO changed out the shim and left the others alone.

1977 KZ1000 - Wish I still had it
1980 KZ1000E2 - My project

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18 Jan 2011 12:14 #423291 by Jack
Replied by Jack on topic Discolored camshaft cap?
Not to start anything but 79-80 MKll's sold in Canada and Europe didn't have the EPA smog heads but did have that top idler. I've got one.

79 KZ 1075 MKll
79 KZ 1500 MKll dragbike
Gone but not forgotten:
3 X 73 Z1's
1 X 74 Z1A
1 X 75 Z1B

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  • Motor Head
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18 Jan 2011 15:48 - 18 Jan 2011 18:46 #423341 by Motor Head
Replied by Motor Head on topic Discolored camshaft cap?
PLUMMEN wrote:

probably nothing,maybe pop cap off and check bearing for sign of getting hot B)

That sounds like a very good Idea to me, in case it has spun or otherwise lacking lube. Oil hole on bottom bearing to head alignment? Possibly the cap is on backwards, missing a dowlpin or in the wrong position? Should have #4 arrow facing forwards.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
Last edit: 18 Jan 2011 18:46 by Motor Head.

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19 Jan 2011 13:41 #423578 by KZCM
Replied by KZCM on topic Discolored camshaft cap?
Does that mean I could track down a different cover and bypass / remove all the emmissions equipment?

1977 KZ1000 - Wish I still had it
1980 KZ1000E2 - My project

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19 Jan 2011 13:44 #423579 by KZCM
Replied by KZCM on topic Discolored camshaft cap?
I pulled the cap and checked it out. Good to go there with no signs of deterioration and everything's aligned correctly.

1977 KZ1000 - Wish I still had it
1980 KZ1000E2 - My project

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19 Jan 2011 14:01 #423583 by PLUMMEN
Replied by PLUMMEN on topic Discolored camshaft cap?
KZCM wrote:

Does that mean I could track down a different cover and bypass / remove all the emmissions equipment?

you can mount a 73-78 valve cover on there if you want,just plug the smog holes in head B)

Still recovering,some days are better than others.

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