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Removing Stuck Kerker Baffle
- Marneman
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Removing Stuck Kerker Baffle
17 Jan 2011 15:18
I'm cleaning up an older Kerker can and want to remove the baffle for clean up. I can't get it to budge. Any ideas?
77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"
You know what, I don't have a one to some other number of douche-bag scale. So.. Six!
82 KZ1000 LTD "Terri Lee"
You know what, I don't have a one to some other number of douche-bag scale. So.. Six!
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- TexasKZ
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Re: Removing Stuck Kerker Baffle
17 Jan 2011 15:21
penetrating oil, heat, patience.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
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- z1kzonly
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Re: Removing Stuck Kerker Baffle
17 Jan 2011 15:35
"PB Blaster", this is one of the best penetrants.
Soak it a couple times a day, for a few days. Use the whole can. Tap on it with a hammer for vibration, more PB, it will come out!
Soak it a couple times a day, for a few days. Use the whole can. Tap on it with a hammer for vibration, more PB, it will come out!
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
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- Marneman
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Re: Removing Stuck Kerker Baffle
17 Jan 2011 15:38
Thanks for the suggestions guys. Sounds like it should do the trick. I committed a sin and didn't look for a similar topic already posted. Here is one from 3+ years ago:
kzrider.com/index.php?option=com_kunena&...d=2&id=124253#124483
Thanks again.
kzrider.com/index.php?option=com_kunena&...d=2&id=124253#124483
Thanks again.
77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"
You know what, I don't have a one to some other number of douche-bag scale. So.. Six!
82 KZ1000 LTD "Terri Lee"
You know what, I don't have a one to some other number of douche-bag scale. So.. Six!
Please Log in or Create an account to join the conversation.
- Marneman
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Re: Removing Stuck Kerker Baffle
17 Jan 2011 18:12
BTW, PB Blaster and a block of wood made quick work of it!

77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"
You know what, I don't have a one to some other number of douche-bag scale. So.. Six!
82 KZ1000 LTD "Terri Lee"
You know what, I don't have a one to some other number of douche-bag scale. So.. Six!
Please Log in or Create an account to join the conversation.
- Kawi // Twin
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Re: Removing Stuck Kerker Baffle
18 Jan 2011 14:25
I have a Kerker in that same condition for my KZ650. Are you going to re-chrome it or coat it? Just curious and to see how it turns out.
1978 KZ650 B2
forums.kz650.info/index.php?topic=3569.0
2009 Kawasaki 650R - yes it is a Ninja, but not really
1985 Ninja 900 or GPz900 for everyone else outside the USA
1984 Ninja 900 for restoration
forums.kz650.info/index.php?topic=3569.0
2009 Kawasaki 650R - yes it is a Ninja, but not really
1985 Ninja 900 or GPz900 for everyone else outside the USA
1984 Ninja 900 for restoration
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- z1kzonly
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Re: Removing Stuck Kerker Baffle
18 Jan 2011 14:52
Glad to see good outcomes.
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Please Log in or Create an account to join the conversation.
- thomas 62864
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Re: Removing Stuck Kerker Baffle
18 Jan 2011 16:41
take 2 inchs off,at the end of pipe,saving the baffle screw hole.run it open,loud pipes save lives..a harley runs open pipes,old school,why not you ,i do open and proud to be loud.it looks old,like my pipe is.wouldn,t do it to a better one..later,...
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- Marneman
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Re: Removing Stuck Kerker Baffle
18 Jan 2011 17:20
Kawi // Twin wrote:
The plan is to ceramic coat it. My father-in-law used to run a chrome shop and it is actually more expensive. Too bad I waited too long to make a decision
I actually like the ceramic coated look better too. I've read the going rate seems to be around $125 for just the pipe if you shop around.
I'll post up some pics when I get it done.
I have a Kerker in that same condition for my KZ650. Are you going to re-chrome it or coat it? Just curious and to see how it turns out.
The plan is to ceramic coat it. My father-in-law used to run a chrome shop and it is actually more expensive. Too bad I waited too long to make a decision

I actually like the ceramic coated look better too. I've read the going rate seems to be around $125 for just the pipe if you shop around.
I'll post up some pics when I get it done.
77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"
You know what, I don't have a one to some other number of douche-bag scale. So.. Six!
82 KZ1000 LTD "Terri Lee"
You know what, I don't have a one to some other number of douche-bag scale. So.. Six!
Please Log in or Create an account to join the conversation.
- TexasKZ
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Re: Removing Stuck Kerker Baffle
18 Jan 2011 17:51
thomas 62864 wrote:
Have you been paying attention to what is going on in California and soon elsewhere?
www.motorcycle-usa.com/2/8064/Motorcycle...nia-Exhaust-Law.aspx
latimesblogs.latimes.com/greenspace/2010...ycle-noise-bill.html
www.ph.ucla.edu/mc/exhaust.html
take 2 inchs off,at the end of pipe,saving the baffle screw hole.run it open,loud pipes save lives..a harley runs open pipes,old school,why not you ,i do open and proud to be loud.it looks old,like my pipe is.wouldn,t do it to a better one..later,...
Have you been paying attention to what is going on in California and soon elsewhere?
www.motorcycle-usa.com/2/8064/Motorcycle...nia-Exhaust-Law.aspx
latimesblogs.latimes.com/greenspace/2010...ycle-noise-bill.html
www.ph.ucla.edu/mc/exhaust.html
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
Please Log in or Create an account to join the conversation.
- PLUMMEN
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Re: Removing Stuck Kerker Baffle
18 Jan 2011 18:24
Marneman wrote:
yeah i like wiremans aproach! :woohoo:Thanks for the suggestions guys. Sounds like it should do the trick. I committed a sin and didn't look for a similar topic already posted. Here is one from 3+ years ago:
kzrider.com/index.php?option=com_kunena&...d=2&id=124253#124483
Thanks again.
Still recovering,some days are better than others.
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- Marneman
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Re: Removing Stuck Kerker Baffle
18 Jan 2011 20:18
TexasKZ wrote:
Gotta please the bluehairs.... Would have thought that Cali has some bigger problems to sort out. Glad they are focusing on the really important issues.
thomas 62864 wrote:take 2 inchs off,at the end of pipe,saving the baffle screw hole.run it open,loud pipes save lives..a harley runs open pipes,old school,why not you ,i do open and proud to be loud.it looks old,like my pipe is.wouldn,t do it to a better one..later,...
Have you been paying attention to what is going on in California and soon elsewhere?
www.motorcycle-usa.com/2/8064/Motorcycle...nia-Exhaust-Law.aspx
latimesblogs.latimes.com/greenspace/2010...ycle-noise-bill.html
www.ph.ucla.edu/mc/exhaust.html
Gotta please the bluehairs.... Would have thought that Cali has some bigger problems to sort out. Glad they are focusing on the really important issues.
77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"
You know what, I don't have a one to some other number of douche-bag scale. So.. Six!
82 KZ1000 LTD "Terri Lee"
You know what, I don't have a one to some other number of douche-bag scale. So.. Six!
Please Log in or Create an account to join the conversation.