Removing Stuck Kerker Baffle

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17 Jan 2011 15:18 #423044 by Marneman
Removing Stuck Kerker Baffle was created by Marneman
I'm cleaning up an older Kerker can and want to remove the baffle for clean up. I can't get it to budge. Any ideas?


77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"


You know what, I don't have a one to some other number of douche-bag scale. So.. Six!

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17 Jan 2011 15:21 #423046 by TexasKZ
Replied by TexasKZ on topic Removing Stuck Kerker Baffle
penetrating oil, heat, patience.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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17 Jan 2011 15:35 #423050 by z1kzonly
Replied by z1kzonly on topic Removing Stuck Kerker Baffle
"PB Blaster", this is one of the best penetrants.
Soak it a couple times a day, for a few days. Use the whole can. Tap on it with a hammer for vibration, more PB, it will come out!

Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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17 Jan 2011 15:38 #423052 by Marneman
Replied by Marneman on topic Removing Stuck Kerker Baffle
Thanks for the suggestions guys. Sounds like it should do the trick. I committed a sin and didn't look for a similar topic already posted. Here is one from 3+ years ago:

kzrider.com/index.php?option=com_kunena&...d=2&id=124253#124483

Thanks again.

77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"


You know what, I don't have a one to some other number of douche-bag scale. So.. Six!

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17 Jan 2011 18:12 #423131 by Marneman
Replied by Marneman on topic Removing Stuck Kerker Baffle
BTW, PB Blaster and a block of wood made quick work of it! :)

77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"


You know what, I don't have a one to some other number of douche-bag scale. So.. Six!

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18 Jan 2011 14:25 #423322 by Kawi // Twin
Replied by Kawi // Twin on topic Removing Stuck Kerker Baffle
I have a Kerker in that same condition for my KZ650. Are you going to re-chrome it or coat it? Just curious and to see how it turns out.

1978 KZ650 B2
forums.kz650.info/index.php?topic=3569.0

2009 Kawasaki 650R - yes it is a Ninja, but not really

1985 Ninja 900 or GPz900 for everyone else outside the USA

1984 Ninja 900 for restoration

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18 Jan 2011 14:52 #423328 by z1kzonly
Replied by z1kzonly on topic Removing Stuck Kerker Baffle
Glad to see good outcomes.

Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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18 Jan 2011 16:41 #423368 by thomas 62864
Replied by thomas 62864 on topic Removing Stuck Kerker Baffle
take 2 inchs off,at the end of pipe,saving the baffle screw hole.run it open,loud pipes save lives..a harley runs open pipes,old school,why not you ,i do open and proud to be loud.it looks old,like my pipe is.wouldn,t do it to a better one..later,...

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18 Jan 2011 17:20 #423379 by Marneman
Replied by Marneman on topic Removing Stuck Kerker Baffle
Kawi // Twin wrote:

I have a Kerker in that same condition for my KZ650. Are you going to re-chrome it or coat it? Just curious and to see how it turns out.


The plan is to ceramic coat it. My father-in-law used to run a chrome shop and it is actually more expensive. Too bad I waited too long to make a decision ;)

I actually like the ceramic coated look better too. I've read the going rate seems to be around $125 for just the pipe if you shop around.

I'll post up some pics when I get it done.

77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"


You know what, I don't have a one to some other number of douche-bag scale. So.. Six!

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18 Jan 2011 17:51 #423388 by TexasKZ
Replied by TexasKZ on topic Removing Stuck Kerker Baffle
thomas 62864 wrote:

take 2 inchs off,at the end of pipe,saving the baffle screw hole.run it open,loud pipes save lives..a harley runs open pipes,old school,why not you ,i do open and proud to be loud.it looks old,like my pipe is.wouldn,t do it to a better one..later,...


Have you been paying attention to what is going on in California and soon elsewhere?

www.motorcycle-usa.com/2/8064/Motorcycle...nia-Exhaust-Law.aspx


latimesblogs.latimes.com/greenspace/2010...ycle-noise-bill.html

www.ph.ucla.edu/mc/exhaust.html

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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18 Jan 2011 18:24 #423403 by PLUMMEN
Replied by PLUMMEN on topic Removing Stuck Kerker Baffle
Marneman wrote:

Thanks for the suggestions guys. Sounds like it should do the trick. I committed a sin and didn't look for a similar topic already posted. Here is one from 3+ years ago:

kzrider.com/index.php?option=com_kunena&...d=2&id=124253#124483

Thanks again.

yeah i like wiremans aproach! :woohoo:

Still recovering,some days are better than others.

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18 Jan 2011 20:18 #423429 by Marneman
Replied by Marneman on topic Removing Stuck Kerker Baffle
TexasKZ wrote:

thomas 62864 wrote:

take 2 inchs off,at the end of pipe,saving the baffle screw hole.run it open,loud pipes save lives..a harley runs open pipes,old school,why not you ,i do open and proud to be loud.it looks old,like my pipe is.wouldn,t do it to a better one..later,...


Have you been paying attention to what is going on in California and soon elsewhere?

www.motorcycle-usa.com/2/8064/Motorcycle...nia-Exhaust-Law.aspx


latimesblogs.latimes.com/greenspace/2010...ycle-noise-bill.html

www.ph.ucla.edu/mc/exhaust.html



Gotta please the bluehairs.... Would have thought that Cali has some bigger problems to sort out. Glad they are focusing on the really important issues.

77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"


You know what, I don't have a one to some other number of douche-bag scale. So.. Six!

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