Mnimum cylinder sleeve thickness.

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21 Apr 2006 16:51 #41520 by Duck
Mnimum cylinder sleeve thickness. was created by Duck
Can I run 72.5mm pistons in my 75.5mm OD cast iron sleeves?
This leaves me with 1.5mm wall thickness. This is thicker than the piston skirt. This is not a hot engine. Just trying to make use of some good kz1100 pistons and rings.

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  • APE Jay
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21 Apr 2006 17:18 #41525 by APE Jay
Replied by APE Jay on topic Mnimum cylinder sleeve thickness.
We draw the line at .075". ( 1.92 mm), and then only with street compression.

Jay

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21 Apr 2006 17:53 #41536 by Duck
Replied by Duck on topic Mnimum cylinder sleeve thickness.
APE Jay wrote:

We draw the line at .075". ( 1.92 mm), and then only with street compression.

Jay


Jay-

Thanks.

What I need to know now is the OD of the stock 998CC 'J' motor sleeve. I'd like it to be enough to let me put these 72.5mm pistons in it. The 1.5mm came from measuring the lower portion of the sleeve OD. It looks a tad larger right at the base surface, but I can't get in there to measure with what i have here at the house. It's a street engine. Stock compression.

-Duck

Post edited by: Duck, at: 2006/04/21 20:56

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21 Apr 2006 21:24 #41582 by APE Jay
Replied by APE Jay on topic Mnimum cylinder sleeve thickness.
Wiseco makes a 73mm piston for the 1000J. I know for a fact that that makes it too thin and we have told them that more than once. We will not put one in a customers block.

I know we have a bunch of 1000J sleeves aorund our place, but not sure where to put my hands on them at the moment to measure.

But I would base the fact that a 72 in a J works well and the 73 is out there, you could probably do the 72.5

Jay

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22 Apr 2006 11:47 #41663 by Lorcan
Replied by Lorcan on topic Mnimum cylinder sleeve thickness.
I would suggest 2mm minimum, having once owned an "oil burner" Z1000J even my 810 now has bigger sleeves in it.

760cc - 8.69@162mph
810cc, 211mph www.750turbo.com
www.stormdragbike.com

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22 Apr 2006 12:16 #41671 by no name
Replied by no name on topic Mnimum cylinder sleeve thickness.
why don't you take a good 1100ccm block ?
72,5mm pistons are std. for 1100ccm.

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22 Apr 2006 12:21 #41674 by Duck
Replied by Duck on topic Mnimum cylinder sleeve thickness.
Lorcan-
Thanks. Still don't know how thick the stock sleeve is.Will see if anyone has info and if not by tomorrow, see if I can get the shop oven working. If it's gonna play, I'd like to drop the block off at the machine shop Monday.
-Duck

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22 Apr 2006 21:18 #41775 by lemo32
Replied by lemo32 on topic Mnimum cylinder sleeve thickness.
dont know if stock is the same, la sleeve list a 988
as 69.4 mm and doesnt say wether id, or od. 1075 would
be more what you would be lookin at i think?

1979 kz 1000 06 katana 750

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