Two part question: Exhaust Flanges and Clutches

  • Kidkawie
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29 Jul 2010 15:48 #386868 by Kidkawie
My Z1 is in need of some new exhaust flanges...rust. Is my only option OEM or aftermarket OEM or is there an alternative like a solid aluminum unit?

Also, after my Z sits a while the clutch seems to stick when I initially put it into gear. It basically lurches forward and stalls. After it "breaks free" it seems to work fine. Do the baskets/hubs in these bikes notch like an MX bike? The clutch lever feel is a bit stiff too.

Thanks.

1975 Z1 900
1994 KX250 Supermoto
2004 KX125

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  • TeK9iNe
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29 Jul 2010 16:08 #386874 by TeK9iNe
Shop around. I havn't seen radically different ones, but you never know.

The cluch plates should be removed, cleaned, then checked for thickness and warpage. If there is any warpage, it will be exagerated when hot, and cause the symptoms you speak of.

GL.

B)

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)

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29 Jul 2010 20:17 #386932 by Patton
Kidkawie wrote:

My Z1 is in need of some new exhaust flanges...rust. Is my only option OEM or aftermarket OEM or is there an alternative like a solid aluminum unit?....


Z1E carries both styles of header clamps.

Good Fortune! :)

1973 Z1
KZ900 LTD

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30 Jul 2010 04:26 #386972 by roy-b-boy-b
Replied by roy-b-boy-b on topic Two part question: Exhaust Flanges and Clutches
If you get the newer style (alum) flanges from Z1E make sure you order the thicker exhaust gaskets.

I use the newer flanges and I have to double up on the gaskets.

Rob showed me the thicker gaskets while I was in Ohio. Roy

1979 LTD Street Fighter.1977 KZ1000

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  • Kidkawie
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30 Jul 2010 05:33 #386974 by Kidkawie
Thanks.

I'll plan on taking the clutch apart. The baskets are pretty reliable though? I mean, they don't wear out fast?

1975 Z1 900
1994 KX250 Supermoto
2004 KX125

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