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Won't go in gear
- rob220
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30 Jun 2010 13:30 #379251
by rob220
1975z1 w 80 front end
1075kit
29 mikuni smooth bores
vance comp 4n1 header
stretched 6 inches w/double clubfoot swingarm
suzuki tl1000 rim
Won't go in gear was created by rob220
The bike clicks down in first but the gears seem to never engage. The bike rolls as if in nuetral. What could be the problem and what should I be checking? Thanks.
1975z1 w 80 front end
1075kit
29 mikuni smooth bores
vance comp 4n1 header
stretched 6 inches w/double clubfoot swingarm
suzuki tl1000 rim
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- Patton
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- KZr Legend
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30 Jun 2010 13:41 #379255
by Patton
1973 Z1
KZ900 LTD
Replied by Patton on topic Won't go in gear
rob220 wrote:
Among other possibilities, might be:
Counter-shaft sprocket having come loose;
Clutch cable needs adjustment;
Clutch push rod needs adjustment;
Clutch cable end not correctly inserted at sprocket cover.
With bike rolling forward, will it shift into second gear?
Good Fortune!
The bike clicks down in first but the gears seem to never engage. The bike rolls as if in neutral. What could be the problem and what should I be checking? Thanks.
Among other possibilities, might be:
Counter-shaft sprocket having come loose;
Clutch cable needs adjustment;
Clutch push rod needs adjustment;
Clutch cable end not correctly inserted at sprocket cover.
With bike rolling forward, will it shift into second gear?
Good Fortune!
1973 Z1
KZ900 LTD
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- rob220
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30 Jun 2010 13:59 #379258
by rob220
1975z1 w 80 front end
1075kit
29 mikuni smooth bores
vance comp 4n1 header
stretched 6 inches w/double clubfoot swingarm
suzuki tl1000 rim
Replied by rob220 on topic Won't go in gear
I have to change the plugs before I can start it but as of now it will not go into second rolling. It seems to be external as suggested and I hope it is not internal. I thought about the sprocket coming off I checked from the back and it seemed like it was stiil in place. I didnt have any tools on me to take any covers off. I will be able to check your suggestions in more detail later on.
Thanks
Thanks
1975z1 w 80 front end
1075kit
29 mikuni smooth bores
vance comp 4n1 header
stretched 6 inches w/double clubfoot swingarm
suzuki tl1000 rim
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- rob220
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30 Jun 2010 14:05 #379260
by rob220
1975z1 w 80 front end
1075kit
29 mikuni smooth bores
vance comp 4n1 header
stretched 6 inches w/double clubfoot swingarm
suzuki tl1000 rim
Replied by rob220 on topic Won't go in gear
The bike was riding fine my friend rode to work called me in the morning saying the bike wouldn't start. When I got there I tried to push start the bike then noticed it would't go in gear. So to me it has to be something minor that I just haven't been able to check yet.
1975z1 w 80 front end
1075kit
29 mikuni smooth bores
vance comp 4n1 header
stretched 6 inches w/double clubfoot swingarm
suzuki tl1000 rim
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- hocbj23
- Visitor
30 Jun 2010 14:14 #379263
by hocbj23
Replied by hocbj23 on topic Won't go in gear
U have to have a firm foot to get an old KZ to go into gear when it isnt running and it is a rear job to get it to upshift when not running.Be sure u have clutch adjusted properly and use firm pressure to see if u can get it into first.bj
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- RonKZ650
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30 Jun 2010 14:22 #379266
by RonKZ650
321,000 miles on KZ's that I can remember. Not going to see any more.
Replied by RonKZ650 on topic Won't go in gear
The countersprocket nut came off and the sprocket slid off the splines. The one and only possibility. Also you can't shift into second until the engine is turning, so don't worry about that just yet.
321,000 miles on KZ's that I can remember. Not going to see any more.
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- Beard
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01 Jul 2010 07:36 #379436
by Beard
79 KZ650B
Jack of everything, Master of nothing.
Replied by Beard on topic Won't go in gear
yeah i have checked numerous kz650's and none will go into 2nd gear if the bike is not running..
first and neutral will engage.. but 2nd... never worked for me with the bike off.. rolling doesnt help
first and neutral will engage.. but 2nd... never worked for me with the bike off.. rolling doesnt help
79 KZ650B
Jack of everything, Master of nothing.
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- TeK9iNe
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- What did you do!?!
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01 Jul 2010 07:53 #379437
by TeK9iNe
Motorcycle Shop Owner/Operator
79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors
Replied by TeK9iNe on topic Won't go in gear
Sometimes the shifter can bind in the case hole and prevent it from clicking down that extra half inch required to get into the gear. Feels like it should be going into the gear, but its just not quite far enough.
You can shift the bike into second from a standstill, but only with the shifter cover off, and by spinning the output shaft by hand with no sprocket/chain on there... so who cares. :laugh:
GL.
You can shift the bike into second from a standstill, but only with the shifter cover off, and by spinning the output shaft by hand with no sprocket/chain on there... so who cares. :laugh:
GL.
Motorcycle Shop Owner/Operator
79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors
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- rob220
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01 Jul 2010 20:24 #379574
by rob220
1975z1 w 80 front end
1075kit
29 mikuni smooth bores
vance comp 4n1 header
stretched 6 inches w/double clubfoot swingarm
suzuki tl1000 rim
Replied by rob220 on topic Won't go in gear
I checked in detail today and found that the sprocket and shaft were stripping.
I hope the shaft isn't stripped so bad that it needs repaced. I'm gonna try tommorrow.
I hope the shaft isn't stripped so bad that it needs repaced. I'm gonna try tommorrow.
1975z1 w 80 front end
1075kit
29 mikuni smooth bores
vance comp 4n1 header
stretched 6 inches w/double clubfoot swingarm
suzuki tl1000 rim
Please Log in or Create an account to join the conversation.