Oil leak at shifter?

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16 Jun 2010 21:02 - 16 Jun 2010 21:04 #376241 by polkat
Oil leak at shifter? was created by polkat
Bike is a 1982 KZ750H3 four cylinder. Shortly after starting it I get smoke coming up apparently off the inside of the left exhaust pipe, perhaps near the crossover. It seems to come from directly under the shaft that comes out of the tranny for the shift lever. After it warms up this mostly stops.

Is there a seal on that shaft where it comes out? And if so, is it a hard seal to find? Thanks!
Last edit: 16 Jun 2010 21:04 by polkat.

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16 Jun 2010 21:06 - 16 Jun 2010 21:11 #376244 by KZQ
Replied by KZQ on topic Oil leak at shifter?
Are you sure it's not chain lube?

Pretty typical to hear about a leaking shifter or counter shaft seal when the problem comes from a recent chain oiling.

Any Chance?

Bill

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300
Last edit: 16 Jun 2010 21:11 by KZQ.

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16 Jun 2010 21:35 #376250 by MFolks
Replied by MFolks on topic Oil leak at shifter?
On the bigger 4's, a rubber grommet/gasket has the alternator output wiring going through it.

Over time the rubber gets hard from heat and oil exposure. Z1 enterprises sells replacement grommets that will require opening the alternator cover and the sprocket cover,cutting the "Bullet Connectors" off, running the wires through the new grommet and either buying new connectors from www.easternbeaver.com or making up compatible connectors.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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16 Jun 2010 22:50 - 16 Jun 2010 22:53 #376259 by polkat
Replied by polkat on topic Oil leak at shifter?
No, it's not chain lube. Instead of oil, I use a wax lube that doesn't flick off once dry (I've checked this).

I looked at the grommet that the alternator wires pass through and while it's old, it's fairly plyable and not at all oily. It's coming from the left/bottom of the engine somewhere, and at first seems to be coming from the shifter rod (inside the cover), but I see no seal around that rod (or in the manual for that matter). There is a seal at the output shaft (to the sprocket). Wondering if that might be leaking. I mentioned that it stops after the bike runs a while, but maybe it's just burning off.

What else is in that area that might leak? I was thinking maybe one side of the round oil filter cover? or the bottom cover itself?
Last edit: 16 Jun 2010 22:53 by polkat.

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22 Jun 2010 11:28 #377547 by morhaven
Replied by morhaven on topic Oil leak at shifter?
yes there is a oil seal for the gear shaft..they cost like 3$.

you ha ave to pull it out to replace it..its a pain to do. but that will stop your leak

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22 Jun 2010 16:31 #377614 by KZ250LTD
Replied by KZ250LTD on topic Oil leak at shifter?
I had to replace that seal on my ST as well. It was fairly easy to do on that engine but yours might be harder, part was still available at Kawi. These usually show up as side stand only oil leaks, same as alt cover grommet

79 KZ1000ST
Past:
Many.

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