exhausted!!!

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14 Jun 2010 21:49 #375802 by robdtoo
exhausted!!! was created by robdtoo
hey, new around here and could use some help! bought a "used" v&h header for my 82" kz 750. header was kinda banged up a lil rough but a lil sand and paint goes a long way.so my dilema is... installed the header fit fine accept the stock spacers that go in front of the flange are to short to push the header to the block. tried fab-ing some outta spare parts but still had god awful leaks any ideas are appreciated.
thanx, "newb"

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14 Jun 2010 23:17 #375807 by MFolks
Replied by MFolks on topic exhausted!!!
Contact www.z1enterprises.com and talk to them about your problem. They are full of information about these old bikes.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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14 Jun 2010 23:26 #375808 by 550A2
Replied by 550A2 on topic exhausted!!!
double up some copper crush washers!

82 Honda ATC 200-sold
82 Yamaha Virago 920-sold
82 Yamaha YZ250j-kept
80 Suzuki GS 550-sold
82 Kawasaki KZ550 A2-ride all the time
79 Kawasaki KZ650 C-sold
73 Kawasaki Z1 900E-paid $200, sold $6000
86 Yamaha Radian YX600-new project

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14 Jun 2010 23:39 #375809 by kawsakiman
Replied by kawsakiman on topic exhausted!!!
contact vance and hines and get the longer keepers.
they might give them to you for free if you say you lost the original one's.

someday i will be able to afford my kz habit.

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15 Jun 2010 01:43 #375812 by JMKZHI
Replied by JMKZHI on topic exhausted!!!
The stock exhaust pipes have flanges welded to the header tips & use short half-moon exhaust collars. I'm guessing the replacement system has the flared header tips, so you'll need longer collars. You should be able to use those from a 70s KZ650, 1980 KZ650 & a few other models such as the KZ550s (Kawasaki.com has a cross-reference).

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17 Jun 2010 15:27 #376387 by havakaw
Replied by havakaw on topic exhausted!!!
Yeah you can doubble up the exhaust crush rings/gaskets.use some Permatex Ultra Copper sealant to goo it all up and you should be OK.

'80 KZ 750 LTD-H
'82 KZ 1100 A-2 Shafty (ex-bagger)

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17 Jun 2010 20:01 #376499 by robdtoo
Replied by robdtoo on topic exhausted!!!
thanx everyone i called v&h and ordered new collars 20 bux but i know they'll work.

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