Clutch slipping

  • rnuse
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25 May 2010 05:31 #370716 by rnuse
Clutch slipping was created by rnuse
So my '82 kz750 has 12,000 miles. After searching on here I'm thinking it's the clutch springs. I have already tried adjusting the clutch. Counter-clockwise until snug right?

For an almost 30 yr old bike and 12,000 miles am I ready for clutch springs? Or all new clutch parts?

Thanks everyone

1982 kz750 ltd
Drag bars, 4into1 V&H with no baffle.

1991 zephyr 550
about to give up on her.

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25 May 2010 05:47 - 25 May 2010 05:50 #370719 by otakar
Replied by otakar on topic Clutch slipping
On a 750 and 12000 Mi I doubt that the clutch would be warn out. But I would say that you are way overdue for clutch springs. While you are in there, take advantage and follow my thread on reconditioning the clutch.
kzrider.com/index.php?option=com_kunena&...cribed+to+this+topic .

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Last edit: 25 May 2010 05:50 by otakar.

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25 May 2010 05:49 #370720 by Patton
Replied by Patton on topic Clutch slipping
rnuse wrote:

So my '82 kz750 has 12,000 miles. After searching on here I'm thinking it's the clutch springs. I have already tried adjusting the clutch. Counter-clockwise until snug right?

For an almost 30 yr old bike and 12,000 miles am I ready for clutch springs? Or all new clutch parts?

Thanks everyone


...already tried adjusting the clutch. Counter-clockwise until snug right?

But then supposed to turn clockwise 1/2 turn before tightening locknut. This creates the necessary gap between adjuster screw and push rod. If not done, the clutch will slip because can't fully engage absence the gap.

Good Fortune! :)

1973 Z1
KZ900 LTD

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25 May 2010 05:52 - 25 May 2010 05:52 #370723 by otakar
Replied by otakar on topic Clutch slipping
Patton wrote:

rnuse wrote:

So my '82 kz750 has 12,000 miles. After searching on here I'm thinking it's the clutch springs. I have already tried adjusting the clutch. Counter-clockwise until snug right?

For an almost 30 yr old bike and 12,000 miles am I ready for clutch springs? Or all new clutch parts?

Thanks everyone


...already tried adjusting the clutch. Counter-clockwise until snug right?

But then supposed to turn clockwise 1/2 turn before tightening locknut. This creates the necessary gap between adjuster screw and push rod. If not done, the clutch will slip because can't fully engage absence the gap.

Good Fortune! :)


I agree. Besides that, you can friction WELD the pusher rod to the pusher and blow out the side cover.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Last edit: 25 May 2010 05:52 by otakar.

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25 May 2010 05:54 #370724 by Bluemeanie
Replied by Bluemeanie on topic Clutch slipping
...already tried adjusting the clutch. Counter-clockwise until snug right?

Maybe my 650 is different but mine is adjusted clockwise until snug then back off 1/2 turn. Then without changing adjustment you tightend nut. ;)

1980 KZ650F1, Bought new out the door for $2,162.98!

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25 May 2010 05:57 #370727 by otakar
Replied by otakar on topic Clutch slipping
Bluemeanie wrote:

...already tried adjusting the clutch. Counter-clockwise until snug right?

Maybe my 650 is different but mine is adjusted clockwise until snug then back off 1/2 turn. Then without changing adjustment you tightend nut. ;)


I just hate tight nuts, Don't you? :ohmy: :laugh:

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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  • rnuse
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25 May 2010 05:58 #370728 by rnuse
Replied by rnuse on topic Clutch slipping
Such a touchy adjustment...B)

1982 kz750 ltd
Drag bars, 4into1 V&H with no baffle.

1991 zephyr 550
about to give up on her.

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25 May 2010 18:17 - 25 May 2010 19:27 #370901 by Patton
Replied by Patton on topic Clutch slipping
Am familiar with two designs of clutch push rod adjusters.

Slide type --- as on Z1 and KZ900 and KZ1000 to engine #KZT00AE025468.

Ball type beginning on engine ##KZT00AE025468.

Clearly the slide type is adjusted by screwing in clockwise until snug, then out counterclockwise 1/2 turn.

To me, it isn't so clear about the ball type adjuster.
The FSM, when speaking of the conversion to ball type, refers adjustment procedure to earlier instructions about the screw type.
However, in actual practice, the ball type is reportedly adjusted by screwing out counterclockwise until snug, then in clockwise 1/2 turn (opposite of screw type).
Which to me seems counter-intuitive.

Perhaps someone who's positively certain about which way to turn the screw when adjusting the ball type will post confirmation as to whether it's the same or opposite the screw type.

Regardless, on ball type, whichever way to turn the adjusting screw should be apparent when performing the adjustment (just notice reaction to clutch handlebar lever when squeezed and released). The objective is to lightly snug the fit so as to close the gap (by first turning screw whichever way is necessary to accomplish this), and then loosen the screw 1/2 turn to create the gap.
Loosening instead of snugging will cause more slop in cable play at the handlebar lever.

Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 25 May 2010 19:27 by Patton.

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25 May 2010 18:55 #370913 by 650ed
Replied by 650ed on topic Clutch slipping
If your clutch is like mine there are 3 adjustments; one at the center of cable, one at the clutch push rod, and one at the lever. They need to be adjusted correctly and in that order if the clutch is going to operate properly. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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25 May 2010 19:28 #370926 by Link14
Replied by Link14 on topic Clutch slipping
Between '81 and '82 they changed the clutch push rod adjuster on the kz750-4, as Patton stated. However, in the kz750-4 FSM, 1982 Supplement, it says to turn the adjusting screw counter-clockwise until it becomes hard to turn, then turn it clockwise 1/4 turn before tightening the locking nut.

Good luck!

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