1984 Kz550 Cylinder 3 missing, can't find the prob

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08 Apr 2010 14:09 - 08 Apr 2010 14:16 #359281 by cccampbe
Hi guys,

Once I again I seek the knowledge of the experts.

I recently tore down the top end of my 1984 kz550 shafty and replaced gaskets and put it back together. I also took the carbs apart to paint them. When I put it back together and sorted out some vacuum issues, I still couldn't get it to run properly.

It sounded and seemed to me that one cylinder was missing and the idle was all over the place. I got a motorcycle mechanic that works next door to sync the carbs and mess with the plugs to see what he could figure out. After syncing the carbs and replacing fouled plugs the bike ran well for a short time. After it got warmed up cylinder 3 started missing again.

We are gonna try switching the coils to make sure that they are not the problem. But if they aren't the problem we are not sure where to go next other than inside the head. My manual made rebuilding the head very simple and I'm sure I got the timing and everything set up right. Any ideas on what I may have going on here?

I know this is long and I apologize, I just want this thing to run right, it was a gift from my father and I want to be able to ride with him when I get home for summer.

Thanks in advance guys,

Clay
Last edit: 08 Apr 2010 14:16 by cccampbe.

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08 Apr 2010 14:52 #359291 by MFolks
Valve clearances been checked? Switched sparkplug caps? Good spark at #3? Good fuel delivery? Float level been checked? Good compression?

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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  • TeK9iNe
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10 Apr 2010 19:27 #359828 by TeK9iNe
All good ideas...

Mixture screws adjusted correctly?
Carbs are assembled perfectly?
ABSOLUTELY no air leaks from air filter to exhaust end?

GL!

B)

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)

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