starter clutch

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12 Mar 2010 11:14 #352926 by rosken
starter clutch was created by rosken
Hi all, i have the usual starter clutch problems, (i.e. slipping, whirring sound,) renewed the springs and rollers, still the same, striped it all again and replaced the cog that they grip on, still the same, replaced the starter and battery, still the same, so dam annoying! any one really know how to fix this?

thanks guys.

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  • TeK9iNe
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12 Mar 2010 11:38 #352934 by TeK9iNe
Replied by TeK9iNe on topic starter clutch
The slipping/whirring sound...
is it durring starting? or after starting/while running?

You can check the starter clutch by hand with the cover off. You should be able to turn the clutch counter-clockwise and it should grab and turn the engine over constantly. When you turn it clockwise, it should drag slightly and no longer grab the engine.

If you are using a really slick synth oil, it can cause starter clutch slipping issues when the clutch gear shaft gets worn/galled.

Replace all contact surfaces and make sure everything is assembled exact, or...

Rough up all the rollers and gear shaft with some 150+ sandpaper, using horizontal motions only, not around them but along thier length.

That should do it for you.

GL.

B)

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)

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  • Kawickrice
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12 Mar 2010 12:16 #352937 by Kawickrice
Replied by Kawickrice on topic starter clutch
What kind of bike you got?

73 Kawasaki Z1
07 HD CVO Ultra Classic
82 Suzuki GS 1100
74 Yamaha RD 350 (My two stroke toy)
77 Kawasaki KZ 650B-1 (My putt around bike)
80 Indian Moped (My American Iron)
1
Long Gone
75 Suzuki GT550
74 GT 380
79 RD 400 Daytona Special
72 Honda CL 175
74 Honda QA 50
Tampa FL

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15 Mar 2010 10:06 #353609 by rosken
Replied by rosken on topic starter clutch
z650c3

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15 Mar 2010 10:10 #353612 by rosken
Replied by rosken on topic starter clutch
yes it does catch one way and turn free the other, i will try roughing the rollers with sandpaper, thanks.

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