Examining My First Clutch Pushrod

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27 Mar 2006 18:27 #34778 by skippr76KZ
Examining My First Clutch Pushrod was created by skippr76KZ
Was putting back together my "clutch release" mechanism. Was wondering about the clutch pushrod. The rod is in nice and tight and will remove fairly easily (but does bind a little. I've had the motor rebuilt and clutch rebuilt and there's no oil in the engine yet. It just seemed that the rod should have some type of lubrication before I place it back. It is dry. Does it get it from engine oil? Or should I lube it?

1976 KZ900LTD Fully Restored
2000 Vulcan FI Classic
1998 Ducati ST2, Gone

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27 Mar 2006 18:59 #34782 by wireman
Replied by wireman on topic Examining My First Clutch Pushrod
smear a little assembly lube on there oil will not stay put if it is going to be a while before motor is run.;)

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27 Mar 2006 19:58 #34807 by skippr76KZ
Replied by skippr76KZ on topic Examining My First Clutch Pushrod
As always, thank you wireman! :)

1976 KZ900LTD Fully Restored
2000 Vulcan FI Classic
1998 Ducati ST2, Gone

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27 Mar 2006 20:01 #34810 by wireman
Replied by wireman on topic Examining My First Clutch Pushrod
dont thank me ,we're all in this together.im pullin for ya! (my other favorite canadian,besides scrapper.red green!)

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27 Mar 2006 20:15 #34819 by 77KZ650
Replied by 77KZ650 on topic Examining My First Clutch Pushrod
wireman wrote:

dont thank me ,we're all in this together.im pullin for ya! (my other favorite canadian,besides scrapper.red green!)

keep yer stick on the ice;)

I'll have to make a note to do the same when I put my motor together. Good tip Wireman

07 MDP Rookie of the Year
01 ZX-12R street/drag bike. 8.97 @155.7 pump gas, dot tires, no bars, no power adders. top speed in the 1/4: 161MPH

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27 Mar 2006 21:28 #34849 by Shoe48
Replied by Shoe48 on topic Examining My First Clutch Pushrod
I used white grease for my two cents ,, Dont forget the ball bearing :whistle:

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28 Mar 2006 13:29 #35001 by skippr76KZ
Replied by skippr76KZ on topic Examining My First Clutch Pushrod
The ball bearing.....hmmm...:whistle: I sure hope my most excellent engine mechanic left that in there when he re-did the clutch. Is there anyway of knowing/removing/checking for that ball bearing? I'm assuming it's there. Perhaps the clutch pushrod only extends so many millimeters with or without the ball bearing.

1976 KZ900LTD Fully Restored
2000 Vulcan FI Classic
1998 Ducati ST2, Gone

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28 Mar 2006 13:33 #35002 by Nevco48
Replied by Nevco48 on topic Examining My First Clutch Pushrod
77KZ650 wrote:

wireman wrote:

dont thank me ,we're all in this together.im pullin for ya! (my other favorite canadian,besides scrapper.red green!)

keep yer stick on the ice;)




Remember, if the girls don't find you handsome, make sure they find you handy!:lol:

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29 Mar 2006 06:22 #35138 by wiredgeorge
Replied by wiredgeorge on topic Examining My First Clutch Pushrod
The ball bearing comes out the clutch side when the clutch pusher mechanism is removed. It is a 3/8" ball bearing and needs no lubrication. Its purpose is to buffer the pusher and push rod so they don't weld from heat. Lubrication only attacts dirt. The same for the push rod. It should be left dry. There will always be a little friction pulling it out as it comes out through an oil seal. Lubing the push rod will only cause it to attract gunk.

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29 Mar 2006 08:17 #35165 by wireman
Replied by wireman on topic Examining My First Clutch Pushrod
sorry george.kawasaki manual says to use high temperature grease on clutch ball and clutch pusher,pge 72.it doesnt really go into detail on the pushrod itself as far as lubrication but ive allways smeared a little lithium grease or assembly lube on them. ;) goodluck,happy wrenching!

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29 Mar 2006 17:01 #35293 by oldkaw79
Replied by oldkaw79 on topic Examining My First Clutch Pushrod
I always buy the needle bearing kit for the push rod. I have weld the 3/8 ball on the rod before. It also makes the clutch action so much smoother. It is only $20.

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30 Mar 2006 11:49 #35467 by loudhvx
Replied by loudhvx on topic Examining My First Clutch Pushrod
I don't know if it's the same as the 550, but my 550 factory manual says to apply a thin coat of molybdenum disulfide grease to the steel ball and the spring plate pusher.

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