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attaching 4:1 exhaust to head
- azr
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24 Jan 2010 11:03 #344302
by azr
1980 KZ750E
attaching 4:1 exhaust to head was created by azr
Recently bought an 80 KZ750. Came with a 4 into 1 exhaust. All the studs are on the head and in great shape but there are no mounting hardware with the parts box. I'm at a loss of how the manifold bolts to the head. There must be four holders missing but if those just slip over the exhaust pipe what holds it in when you tighten down the head nuts? I looked at an online fiche and saw what looks like a pressure collar of some sort but I have no idea if this would be the same set up for a 4:1 set up. If anyone had a photo or input it would be greatly appreciated.
1980 KZ750E
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- T_Dub
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24 Jan 2010 11:09 #344303
by T_Dub
1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler
Replied by T_Dub on topic attaching 4:1 exhaust to head
Well, there are four collars and split retainers that you put on then tighten them up. I assume if there's nothing else with your exhaust then thats what you need to do.
1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler
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- azr
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24 Jan 2010 11:24 #344304
by azr
1980 KZ750E
Replied by azr on topic attaching 4:1 exhaust to head
makes sense, thanks. Hopefully the PO can find them if not I'll hunt them down on ebay.
1980 KZ750E
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- T_Dub
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24 Jan 2010 11:34 #344305
by T_Dub
1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler
Replied by T_Dub on topic attaching 4:1 exhaust to head
1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler
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- MFolks
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24 Jan 2010 12:23 #344310
by MFolks
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
Replied by MFolks on topic attaching 4:1 exhaust to head
I've found that heavy grease will hold the exhaust gaskets(4)in the ports and masking tape will hold the split collars together while getting the clamps,and nuts lined up.
The grease and tape will smell for a while after engine start. but after a day or so, will not be noticeable.
I'd suggest re-checking the tightness of the exhaust clamps on the studs as the gaskets will squeeze a bit.
Be careful in tightning them as several people have over- torqued the nuts and broke the studs.
The grease and tape will smell for a while after engine start. but after a day or so, will not be noticeable.
I'd suggest re-checking the tightness of the exhaust clamps on the studs as the gaskets will squeeze a bit.
Be careful in tightning them as several people have over- torqued the nuts and broke the studs.
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
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- JMKZHI
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24 Jan 2010 14:19 #344339
by JMKZHI
Replied by JMKZHI on topic attaching 4:1 exhaust to head
FYI: you'll need the half-moon exhaust collars from a KZ650 (70's model & maybe an 80 model). The KZ750-4 stock exhaust has flanges welded to the header tips & uses short collars. The KZ650s mentioned have flared tips & use longer collars. The exhaust holders from any 650 or 750-4 should work.
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- sbc1320
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24 Jan 2010 14:55 #344346
by sbc1320
1980 KZ1000 LTD-B4(MK II engine) - Progressive suspension, MTC pistons, Dynojet Stage III, all wear items replaced, WFO paint scheme(1978), etc..
Past bikes- 2 1976 Kz900's, 5 1975-76 Honda CB750's, Honda 500 -4, Honda 250, Honda 125, Honda 100, Suzuki RM 250, Honda XL350, Kawasaki KLR 650, etc..
Replied by sbc1320 on topic attaching 4:1 exhaust to head
Should be able to put the exhaust flanges on the studs loosely with the nuts. Slide the exhaust thru the flanges and then just slide back one flange at a time and put the half collars on, then reinstall flange and go to next one.
1980 KZ1000 LTD-B4(MK II engine) - Progressive suspension, MTC pistons, Dynojet Stage III, all wear items replaced, WFO paint scheme(1978), etc..
Past bikes- 2 1976 Kz900's, 5 1975-76 Honda CB750's, Honda 500 -4, Honda 250, Honda 125, Honda 100, Suzuki RM 250, Honda XL350, Kawasaki KLR 650, etc..
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- riverroad
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- 1980 1000LTD B4
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25 Jan 2010 09:18 #344485
by riverroad
Replied by riverroad on topic attaching 4:1 exhaust to head
A trick I learned right here on KZRiders that works real well is to slide the collars onto the pipes and use rubber bands to hold the split collars in place. Then stick the header onto the engine. And yeah, it stinks for a little while while the rubber bands burn. But it works great.
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