Spark plug HELI COIL?

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24 Oct 2009 18:40 #329414 by KZ1100 Bully
Spark plug HELI COIL? was created by KZ1100 Bully
I need to Heli coil my # 4 sprk plug hole while the head is off.

Not sure what to buy, do I drill it or tap it? What size do I buy? The hole is very stripped.

Thanks

1983 Kawasaki KZ1100 Spectre D2

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24 Oct 2009 18:54 #329422 by timebomb33
Replied by timebomb33 on topic Spark plug HELI COIL?
there is aproduct available at most napa stores called save a thread it is a solid steel insert and install tool that i have used many times in the past a heli coil can actually blow out so i recommend using these solid steel inserts they are very easy to install the directions are self explanitory and i've have never had one pull out. in fact i have a set with me in my track box and a set at home a very good product.

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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24 Oct 2009 19:10 #329426 by gearhead119
Replied by gearhead119 on topic Spark plug HELI COIL?
Most older KZ's had 14mm x 1.25 threads. These are the sparkplugs starting with a "B"... B7ES , BR8ES , BPR7ES...... If the sparkplug starts with a letter "D" they are 12mm x 1.25.... DPR7EA-9, D7EA, .... Depends on what is supposed to be in there...

Oh those plug #'s are NGK brand

i would stay away from helicoils if I was you... especially on the sparkplugs. They are rarly a successful fix and almost never a permenant fix. They are great for REALLY screwing up a fixable head to the point that they are beyound an Easy fix. "Time-Sert" is another brand of solid inserts that are availible and work really well .. they have a shoulder on the top of them... along with a countersink bit in the kit. leaving a completly flush mount when done correctly. I think there are 2 or 3 different lengths availible. more then likely the long one will work great! Good luck

2000 Zrx1100 Turbo-220bhp/145lbs torque
1978 KZ 1000 project-in progress

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24 Oct 2009 19:21 #329430 by timebomb33
Replied by timebomb33 on topic Spark plug HELI COIL?
time serts are very hard to get in canada wurth is the only company that has rights to them up here that is why i recommended save a thread you can get them from any napa dealer and they are identical to the timeserts installed the same way and everything.

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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24 Oct 2009 20:44 #329444 by kawsakiman
Replied by kawsakiman on topic Spark plug HELI COIL?
i helicoiled #3 on the 1100 two years ago with no ill effects.
of course i have not changed the plugs since then :whistle:.............................

someday i will be able to afford my kz habit.

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25 Oct 2009 04:37 #329457 by KZ1100 Bully
Replied by KZ1100 Bully on topic Spark plug HELI COIL?
Right on thanks guys. I have NGK BBES plugs so I will buy 14mm x 1.25 threads. I will buy Save a thread from Napa, here in Canada.

You guys are great. You make fixing a bike so much easier.

Thanks

1983 Kawasaki KZ1100 Spectre D2

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25 Oct 2009 05:31 #329464 by Old Man Rock
Replied by Old Man Rock on topic Spark plug HELI COIL?
Stevie! "of course i have not changed the plugs since then "... :ohmy: :huh: :dry:

NGK plugs are what, $2.50 each, you cheap S.O.B.! :S

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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25 Oct 2009 15:17 #329567 by kawsakiman
Replied by kawsakiman on topic Spark plug HELI COIL?
if you know how to sync your carbs you don't need to change plugs so often :P

someday i will be able to afford my kz habit.

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