Transmission Issues

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25 Aug 2009 09:38 #316296 by sramsey216
Transmission Issues was created by sramsey216
My transmission no longer shifts into gear properly. When upshifting the shift lever remains in the "up" position and doesn't "snap" back down to engage the next gear. I have to manually reset the position of the shifter by doing a sort of half of a down shift. Same thing happens on the downshift, I have to do half an upshift (gently positioning the lever in the right position).

Is there a spring or mechanism that forces the shift lever into the proper position after a shift that might be broken or disconnected?

I also can't shift into neutral.

Thanks in advance.
-Scott

1980 KZ1000 LTD

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25 Aug 2009 16:37 #316360 by sramsey216
Replied by sramsey216 on topic Transmission Issues
anyone have any ideas?

1980 KZ1000 LTD

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25 Aug 2009 17:07 #316364 by keith1
Replied by keith1 on topic Transmission Issues
did you tear into anything yet to take a gander?

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26 Aug 2009 15:28 #316576 by TexasKZ
Replied by TexasKZ on topic Transmission Issues
Two common causes are -
1. Broken or dislodged return spring. Yes, there is one.
2. Serious build-up of grunge on the shifter shaft where it goes through the sprocket cover.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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26 Aug 2009 15:52 #316578 by PLUMMEN
Replied by PLUMMEN on topic Transmission Issues
pop off your countershaft sprocket cover and chain and sprocket then pull off the trap door and check the springs and linkage.drain the oil before removing the trap door and make sure you buy a new gasket,this is one of those places where you definately want a gasket B)

Still recovering,some days are better than others.

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26 Aug 2009 16:43 #316590 by sramsey216
Replied by sramsey216 on topic Transmission Issues
Thanks Plummen, your expert advice is always appreciated. Here is the dirty little culprit. Now bonus points for the part number B)

1980 KZ1000 LTD
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27 Aug 2009 21:51 #316905 by TexasKZ
Replied by TexasKZ on topic Transmission Issues
92083-028 SPRING,CHG PEDL RTRN

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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