Dangerous Gearbox (KZ1000P14)

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25 Aug 2009 06:11 - 27 Aug 2009 01:27 #316280 by Ruff
Dangerous Gearbox (KZ1000P14) was created by Ruff
Hello KZRiders,
I'm the proud owner of a KZ1000P14 that I'm bringing back up. This weekend I discovered a serious problem after I dropped it on the right side at about 10 mph in the rain (faulty front pads+smooth front tire). The gearbox sometimes jumps into 1st gear when I'm free revving it in neutral. The first time it happened I was not on the bike and the kickstand switch is not functioning. The rest I leave to your imagination. The bike escaped without a scratch. It should be noted that I adjusted the APE Extra-disk Heavy Duty Clutch (courtesy Z1) to be aggressive shortly before the fall.
Any help with this gearbox mystery will be greatly appreciated.
Thank you,
Ruff

Thank you,
Ruff
Last edit: 27 Aug 2009 01:27 by Ruff. Reason: Proper explanation and heading

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25 Aug 2009 07:39 #316287 by PLUMMEN
Replied by PLUMMEN on topic Dangerous Gearbox
check your shifter linkage and try readjusting clutch.thats a lot of clutch for a cop bike! :laugh:

Still recovering,some days are better than others.

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25 Aug 2009 11:09 #316307 by Ruff
Replied by Ruff on topic Dangerous Gearbox
PLUMMEN,
Your advice is appreciated. I'll update you on the outcome.
Are there anymore suggestions.
Here's a peek at my "Cop Bike".


Thank you,
Ruff

Thank you,
Ruff

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  • fweep
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  • 2001 ZRX1200R, 1991 KZ1000P, 1984 V45 Honda magna
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25 Aug 2009 13:23 #316324 by fweep
Replied by fweep on topic Dangerous Gearbox
hi,

You should also check out: autos.groups.yahoo.com/group/kz1000p/messages

It's a KZP group and they have alot of info on the Police bikes.

I have a 92 KZ1000P with the full fairing and bars etc.

That group has been very helpful whenever I had problems.

There is a doc in the "files" section of that site about fixing a sloppy shifter assy. You may want to review it...

have fun on your KZP!

Bill

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25 Aug 2009 14:08 #316337 by Ruff
Replied by Ruff on topic Dangerous Gearbox
Hello fweep,
I'll check out the link and recommended document, however I'm using a universal shifter on my bike. I will soon install the "heel and toe" setup with a new Gear Change Lever as shown below.


Thank you,
Ruff

Thank you,
Ruff

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29 Aug 2009 18:28 #317438 by Ruff
Replied by Ruff on topic Dangerous Gearbox
Hello KZRiders,
Your advice and suggestions are appreciated. Problem was resolved. Clutch was over-adjusted :silly: . I got my mechanic to fix it :P .
Thank you,
Ruff

Thank you,
Ruff

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