Maiden Voyage, have noise when hot...

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31 Jul 2009 08:32 #310543 by Tyler
I just drove my 650 for the first time last night. Thing when very well for first run. The engine ran beautifully, only a very small leak on the valve cover to contend with. But I have a clicking noise when the engine warms up. After about 10 minutes of driving I can hear a ticking noise at idle and after a little more time I can hear it all the time. The engine runs great, I got on it once (I just had to :)) and lifted the front wheel.... YEEEESSSS :evil:


Anyway I have a 700cc Wiseco kit and a dyna ignition. So my initial thoughts are my timing could be a tad too advanced and I am hearing pinging. OR my timing chain is getting slack when warm, or I messed up a valve shim and have too much play in one.

What do you all think, what could be a problem when warm? It sounds great when I first start it. I only drove it down the street and back maybe a mile and a half total.

If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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31 Jul 2009 08:46 - 31 Jul 2009 08:48 #310544 by Old Man Rock
Replied by Old Man Rock on topic Maiden Voyage, have noise when hot...
clicking or ticking sound such as an exhaust leak at the head ports?

Timing chain adjusted properly?

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
Last edit: 31 Jul 2009 08:48 by Old Man Rock.

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31 Jul 2009 10:18 #310552 by Tyler
Replied by Tyler on topic Maiden Voyage, have noise when hot...
Its a metallic sound, I don't think it is an exhaust leak. Valves wouldn't make more noise when hot would they? I would think they would quiet down if anything.

If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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31 Jul 2009 10:32 #310556 by arai59
Replied by arai59 on topic Maiden Voyage, have noise when hot...
Tyler wrote:

Its a metallic sound, I don't think it is an exhaust leak. Valves wouldn't make more noise when hot would they? I would think they would quiet down if anything.


Maybe a tight valve.

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31 Jul 2009 15:48 #310586 by bountyhunter
Replied by bountyhunter on topic Maiden Voyage, have noise when hot...
I would check valve clearance.

1979 KZ-750 Twin

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31 Jul 2009 15:50 #310587 by bountyhunter
Replied by bountyhunter on topic Maiden Voyage, have noise when hot...
Tyler wrote:

Its a metallic sound, I don't think it is an exhaust leak. Valves wouldn't make more noise when hot would they? I would think they would quiet down if anything.

It's possible a loose one would be quieter with colder (thicker) oil.

1979 KZ-750 Twin

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31 Jul 2009 21:52 #310669 by Old Man Rock
Replied by Old Man Rock on topic Maiden Voyage, have noise when hot...
Sound defined as Clacking sound if valve clearances off...

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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31 Jul 2009 22:57 - 31 Jul 2009 22:58 #310681 by bountyhunter
Replied by bountyhunter on topic Maiden Voyage, have noise when hot...
I guess it depends on the ear. Loose valves sound like a click to me, clacking is usually a loose chain hitting something.

Exhaust leaks at the header sound like a "crack-crack-crack" sound that gets louder as you open the throttle.

1979 KZ-750 Twin
Last edit: 31 Jul 2009 22:58 by bountyhunter.

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01 Aug 2009 06:17 - 01 Aug 2009 06:19 #310704 by Patton
Replied by Patton on topic Maiden Voyage, have noise when hot...
Tyler wrote:

Its a metallic sound, I don't think it is an exhaust leak. Valves wouldn't make more noise when hot would they? I would think they would quiet down if anything.


Oil is thicker when cold, and providing more "padding" on cam lobes.

Am thinking more noise upon reaching normal operating temp where oil is thinner.

With hydraulic valve lifters (not KZ), cold clicking is sometimes heard until the oil warms and thins to fill the lifter chambers.

Good Luck! :)

1973 Z1
KZ900 LTD
Last edit: 01 Aug 2009 06:19 by Patton.

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01 Aug 2009 06:25 #310706 by Old Man Rock
Replied by Old Man Rock on topic Maiden Voyage, have noise when hot...
Just out of curiosity, do you know if you have an APE top idler assembly in the head?

Don't get me wrong here, top quality but they do make a little more noise then the OEM idler assembly which threw me off as well on my build...

Not so much as clicking, clacking, slapping or what ever sound we're all going to debate over.... Just a little more noisier...

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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  • TeK9iNe
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01 Aug 2009 07:17 #310712 by TeK9iNe
Replied by TeK9iNe on topic Maiden Voyage, have noise when hot...
bountyhunter wrote:

I guess it depends on the ear. Loose valves sound like a click to me, clacking is usually a loose chain hitting something.

Exhaust leaks at the header sound like a "crack-crack-crack" sound that gets louder as you open the throttle.


+1 Could'nt have said it better B)

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)

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01 Aug 2009 09:52 #310733 by Tyler
Replied by Tyler on topic Maiden Voyage, have noise when hot...
Yeah I have APE parts all through my timming system, tensioner and all the idlers except the plastic one in the bottom. I removed the stock sprocket from my top ideler and replaced it with an APE part. I am going to look into this today, I'll let everyone know what I find out. I don't think its a tight valve, the engine runs perfectly. I did use the stock cam tensioner and that could be the culprit too. I just need to get to work on it. Yeah more fun with tools.... ;)

If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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