CLUTCH PRESSURE PLATE BOLTS??

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23 Jul 2009 08:57 #308823 by szczupd
CLUTCH PRESSURE PLATE BOLTS?? was created by szczupd
Hey guys I am having a bit of a problem with my clutch can anyone tell me how tight the pressure plate bolts should be because i already snapped one (have to drill it out!!!) and I'm not trying to dothat again. This all started because I would hold in the clutch and it wouldnt return, I had just put the engine back together so i thought maybe I didnt tighten the bolts all the way because I tried adjusting it as per the manual and that wasnt working so I tried this as my next option thanks guys

Most motorcycle problems are caused by the nut that connects the handlebars to the saddle
1982 KZ750H LTD

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23 Jul 2009 09:08 - 23 Jul 2009 16:48 #308824 by 650ed
Replied by 650ed on topic CLUTCH PRESSURE PLATE BOLTS??
.

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 23 Jul 2009 16:48 by 650ed.

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23 Jul 2009 09:38 #308829 by TexasKZ
Replied by TexasKZ on topic CLUTCH PRESSURE PLATE BOLTS??
Most motorcycle problems are caused by the nut that connects the handlebars to the saddle
1982 KZ750H LTD
????:P

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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23 Jul 2009 17:33 - 23 Jul 2009 19:47 #308900 by GPz550D1
Replied by GPz550D1 on topic CLUTCH PRESSURE PLATE BOLTS??
If you have the same 10mm head bolts that are on my KZ550, they are not tightened much. The torque spec on mine is 78 inch/pounds, which is like 6.5 foot/pounds.

Robert

1981 KZ550-D1
Last edit: 23 Jul 2009 19:47 by GPz550D1.

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23 Jul 2009 19:09 #308927 by Patton
Replied by Patton on topic CLUTCH PRESSURE PLATE BOLTS??
szczupd wrote:

...This all started because I would hold in the clutch and it wouldnt return...tried adjusting it as per the manual and that wasnt working....


Uncertain which manual is involved, but some of the manuals are incorrect or confusing regarding procedure for the clutch pushrod adjustment.

Earlier design = turn adjustment screw clockwise until lightly seated, then turn it 1/2 turn counter-clockwise, then secure its position with lock nut.

Later design = turn adjustment screw counter-clockwise until lightly seated, then turn it 1/2 turn clockwise, then secure its position with lock nut.

Good Luck! :)

1973 Z1
KZ900 LTD

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23 Jul 2009 19:40 #308937 by TexasKZ
Replied by TexasKZ on topic CLUTCH PRESSURE PLATE BOLTS??
Also 78 in/lb for KZ1000

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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23 Jul 2009 21:27 #308955 by KawiConvert
Replied by KawiConvert on topic CLUTCH PRESSURE PLATE BOLTS??
If its not releasing your clutch basket could be notched. By not returning I assume you mean that the plates aren't tightening back up after you release the lever. Other wise your clutch push rod may be notched and could be catching. Just start with the easy things and check for something binding.

1978 KZ650 D1 ~ Carb jetting: 107.5 & 20 & 4th groove with pods and 4-1 Exhaust

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23 Jul 2009 21:35 #308957 by Mark Wing
Replied by Mark Wing on topic CLUTCH PRESSURE PLATE BOLTS??
Don't know if it may be a problem but did you put the little ball bearing in with the shaft.

Mark

Jesus loves you Everyone else thinks your an ***

77 KZ650 C1 with ZX7 forks, GPZ mono rear, wider 18 police wheels and Yoshimura motor.

Yorba Linda Cal.

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24 Jul 2009 18:36 #309122 by szczupd
Replied by szczupd on topic CLUTCH PRESSURE PLATE BOLTS??
Mark Wing wrote:

Don't know if it may be a problem but did you put the little ball bearing in with the shaft.

Mark



yeah I checked 10 times and right before I put the puisher in I checked again the steel ball is in thier I actually have gone down the line and deduced I have an extremely streched clutch cable if not move on to the next possibility

Most motorcycle problems are caused by the nut that connects the handlebars to the saddle
1982 KZ750H LTD

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