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Clutch engaged all the time
- fandango
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20 Jul 2009 13:40 #308256
by fandango
Clutch engaged all the time was created by fandango
Hi!
As I stated in my intro I successfully get this 1980 KZ1000G running,it runs beautiful.It was a project,after fixing the necessary things,I was about to get a test run,I pulled the clutch,released it and nothing happens.I can feel a very slight drag,but it`s like nothing.I checked the cable and the mechanism those are good.I guess it`s time to check the clutch.Can it be that badly worn out?
Thanks
As I stated in my intro I successfully get this 1980 KZ1000G running,it runs beautiful.It was a project,after fixing the necessary things,I was about to get a test run,I pulled the clutch,released it and nothing happens.I can feel a very slight drag,but it`s like nothing.I checked the cable and the mechanism those are good.I guess it`s time to check the clutch.Can it be that badly worn out?
Thanks
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- MFolks
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20 Jul 2009 13:46 #308257
by MFolks
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
Replied by MFolks on topic Clutch engaged all the time
Mileage on bike? What type and grade of oil are you using? Shell Rotella 20W50 works well in these air cooled engines.
Does the clutch push rod look bent or has chain lube build up on it?
Does the clutch push rod look bent or has chain lube build up on it?
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
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- fandango
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20 Jul 2009 13:59 #308259
by fandango
Replied by fandango on topic Clutch engaged all the time
I don`t know the mileage.The push rod looks straight and clean.I suspect my clutchplates are very bad.But maybe something else can cause this?It just popped in my mind when I took off the cover and throw it in first gear and try to push the bike,it felt like really hold it.
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- otakar
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20 Jul 2009 14:42 #308268
by otakar
74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Replied by otakar on topic Clutch engaged all the time
If you are saying that you can not unlock the clutch, you might have "Cork" based clutch plates installed by the previous owner. If they sit for more than a few days they stick together like glue. Barnett clutches were notorious for sticking like that. I had the same problem in my 1978 Z1R when I put the Barnett clutch in it. You should replace it with a stock type material clutch. Something that is made out of standard brake pad material and not Cork.
74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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- Patton
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- KZr Legend
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20 Jul 2009 14:55 #308273
by Patton
1973 Z1
KZ900 LTD
Replied by Patton on topic Clutch engaged all the time
fandango wrote:
Does this mean the clutch push rod adjustment has for sure been set correctly?
Good Luck!
...checked the cable and the mechanism those are good....
Does this mean the clutch push rod adjustment has for sure been set correctly?
Good Luck!
1973 Z1
KZ900 LTD
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- Old Man Rock
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20 Jul 2009 16:12 - 20 Jul 2009 16:13 #308292
by Old Man Rock
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
Replied by Old Man Rock on topic Clutch engaged all the time
Pending model, should be similar or exact as your KZ1000...
Excerpt out of my KZ900 Shop Manual.... Had you adjusted correctly?
Excerpt out of my KZ900 Shop Manual.... Had you adjusted correctly?
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
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Last edit: 20 Jul 2009 16:13 by Old Man Rock.
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- fandango
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20 Jul 2009 18:04 #308321
by fandango
Replied by fandango on topic Clutch engaged all the time
Thanks for the input I will try these.
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- fandango
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21 Jul 2009 05:57 #308399
by fandango
Replied by fandango on topic Clutch engaged all the time
Thank you guys,the adjustment was out,now works great.
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