Sprocket cover questions!

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15 Jun 2009 18:33 - 15 Jun 2009 18:53 #299474 by BradP77
Sprocket cover questions! was created by BradP77
I am having to replace my sprocket cover because my sprocket came off and knocked a chunk out of mine (can't believe that happened). I torqued the sprocket nut to 100 ft lbs and used red thread locker, so hopefully it'll stay on this time. I bought a cover on eBay, but when I received it, I noticed that it looks a lot different on the back side (see photo). Apparently it is from an older model. Is the stuff that sits to the rear of the clutch release remnants of a chain oil pump? The cover seems to bolt up fine to my '77 KZ1000LTD. Will that extra stuff cause any problems? What is the purpose of the foam and mesh guard that was screwed to the inside of the '77 sprocket cover (and can't be attached to the older one)? Lastly, if I install the sprocket guard (photo lower right) that I found, will that prevent this from happening again? Thanks to all the bike gurus for helping this novice out.
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Last edit: 15 Jun 2009 18:53 by BradP77. Reason: photo file size too big

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15 Jun 2009 18:52 #299478 by PLUMMEN
Replied by PLUMMEN on topic Sprocket cover questions!
might of been part of the chain oiler from a z1 B)

Still recovering,some days are better than others.

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15 Jun 2009 18:57 #299480 by BradP77
Replied by BradP77 on topic Sprocket cover questions!
Trying to upload photo. I am a novice at many things!:unsure:
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15 Jun 2009 19:33 #299489 by Old Man Rock
Replied by Old Man Rock on topic Sprocket cover questions!

chain oiler

... Yupper!

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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15 Jun 2009 19:53 - 15 Jun 2009 19:59 #299494 by Patton
Replied by Patton on topic Sprocket cover questions!
BradP77 wrote:

...What is the purpose of the foam and mesh guard that was screwed to the inside of the '77 sprocket cover (and can't be attached to the older one)? Lastly, if I install the sprocket guard (photo lower right) that I found, will that prevent this from happening again?....


The foam and mesh guard is supposed to help reduce engine noise.

Imo, the sprocket guard won't do much toward preventing damages resulting from a sprocket nut coming loose. Because it's thin and gets chewed up quickly. Frequently, it's not re-installed, but I prefer having it in place for whatever purpose MaKaw intended.

I believe the sprocket guard was no longer fitted beginning with the 1977 KZ1000 which started using the foam and mesh guard. And am uncertain whether there's enough room for the sprocket guard under the later cover with foam and mesh guard remaining in place.

Am wondering whether the KZ1000 mission cover still has the same three threaded holes for the screws attaching the sprocket cover. :unsure:

Good Luck! :)

1973 Z1
KZ900 LTD
Last edit: 15 Jun 2009 19:59 by Patton.

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15 Jun 2009 20:24 #299506 by BradP77
Replied by BradP77 on topic Sprocket cover questions!
Yes, the 3 holes for the sprocket guard are still there on my '77.

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15 Jun 2009 20:45 #299509 by MFolks
Replied by MFolks on topic Sprocket cover questions!
As long as you have it apart,clean,inspect, and re-grease the clutch actuation mechanism. Check the lingage where the clutch cable for excess play.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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