Oil pan gasket leaking

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04 Jun 2009 00:23 #296224 by oldkaws4ever
Oil pan gasket leaking was created by oldkaws4ever
Ok, so i went out to fire up the z1 to ride to work, and it fired up no problems at all. When i was putting on my helmet i realised there was a small puddle of oil underneath of her about the size of a silver dollar, so i hit the kill switch. I looked underneath the bike and from what i could see the leak is coming from the oil pan gasket by the stator and sproket cover. When i installed the oil pan gasket i did so dry, i had a sneaking suspision that would come back and bite me in my tush........and it did. Im going up to the bike shop when i wake up and getting so yamabond gasket adhesive/sealent. Then im going to pull the pan, clean the oil off everything, put a thin layer on the pan itself, put the gasket over it, then i was thinking about putting another thin layer over it for better sealing. Any ideas? Thank's guy's. Later, jim

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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04 Jun 2009 03:30 #296228 by Mcdroid
Replied by Mcdroid on topic Oil pan gasket leaking
No, no additional suggestions, you about have it covered. :laugh:

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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04 Jun 2009 09:37 #296273 by oldkaws4ever
Replied by oldkaws4ever on topic Oil pan gasket leaking
lol........thank's michael, i just want this motor not to leak, but im happy to say besides the little leak, it is running fantastic.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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04 Jun 2009 10:16 #296286 by KawiConvert
Replied by KawiConvert on topic Oil pan gasket leaking
oldkaws4ever wrote:

lol........thank's michael, i just want this motor not to leak, but im happy to say besides the little leak, it is running fantastic.


Stop parking next to Harleys and it'll stop leaking. Bad company leads to bad behavior.:laugh:

1978 KZ650 D1 ~ Carb jetting: 107.5 & 20 & 4th groove with pods and 4-1 Exhaust

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04 Jun 2009 10:45 - 04 Jun 2009 10:46 #296296 by Patton
Replied by Patton on topic Oil pan gasket leaking
oldkaws4ever wrote:

...yamabond gasket adhesive/sealent....


Might want to reconsider the "adhesive" formula, and go with just a sealant. Akin to Permatex #2, retains slight flexibility, and easier to remove pan and gasket the next time.

Already has 17 pan bolts (plus oil filter bolt) to hold things together, without needing an adhesive.

Good Luck! :)

1973 Z1
KZ900 LTD
Last edit: 04 Jun 2009 10:46 by Patton.

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04 Jun 2009 11:28 #296305 by oldkaws4ever
Replied by oldkaws4ever on topic Oil pan gasket leaking
Im glad ya brought that up patton, i ended up getting the sealent and not the stuff with the adhesive. Taking the pan off would be a pain next time witht he adhisive. Thanks

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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04 Jun 2009 12:52 #296314 by MFolks
Replied by MFolks on topic Oil pan gasket leaking
Are you sure it's the oil pan gasket leaking? I'd check the grommet where the alternator wires come out. It gets dry and cracked. www.z1enterprises.com sell replacement grommets for I believe $12.38 You'll have to cut and splice wires as the ends won't go throught the grommet.

www.z1enterprises.com/detail.aspx?ID=373

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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04 Jun 2009 13:29 #296318 by oldkaws4ever
Replied by oldkaws4ever on topic Oil pan gasket leaking
ya that is brand new and totally dry. Just got done puting the sealent on the pan and it all bolted up, hope it dosent leak this time around. We will see i guess.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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04 Jun 2009 13:57 - 04 Jun 2009 14:00 #296321 by bountyhunter
Replied by bountyhunter on topic Oil pan gasket leaking
oldkaws4ever wrote:

Ok, so i went out to fire up the z1 to ride to work, and it fired up no problems at all. When i was putting on my helmet i realised there was a small puddle of oil underneath of her about the size of a silver dollar, so i hit the kill switch. I looked underneath the bike and from what i could see the leak is coming from the oil pan gasket by the stator and sproket cover. When i installed the oil pan gasket i did so dry, i had a sneaking suspision that would come back and bite me in my tush........and it did. Im going up to the bike shop when i wake up and getting so yamabond gasket adhesive/sealent. Then im going to pull the pan, clean the oil off everything, put a thin layer on the pan itself, put the gasket over it, then i was thinking about putting another thin layer over it for better sealing. Any ideas? Thank's guy's. Later, jim


IMHO, yamabond is too strong for an oil pan gasket. You'll have a hell of a time ever getting it off. It's intended for joining engine cases and the like, which you rarely ever disassemble.

I think a better choice would be something like the black ultra HI-temp gasket sealer they sell at Pep Boys. It is very good at sealing, but easy to remove.

For assembling: clean both surfaces dead clean and wipe with acetone to remove any oil. Run a thin bead on both surfaces, then put the gasket onto the pan. Put the pan on and install the bolts but only pull up lightly, enough to seat the pan and squeeze any excess sealer out of the joint. I use a socket in my fingers to tighten just a little. and get the pan set into proper place.

Let dry overnight, then torque the pan to spec.

1979 KZ-750 Twin
Last edit: 04 Jun 2009 14:00 by bountyhunter.

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