Installing pistons

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01 Apr 2009 12:14 #277431 by stever
Installing pistons was created by stever
Put the barrels on at the weekend its a 1075 kit so the bore had taken most of the chamfer off the bottom of the barrels. I dont have a ring compressor!
Put assembly grease on the rings and in the bore then cut a 1 inch wide strip of plastic off an old pets dring bottle long enough to wrap round the rings cut small tabs at the top and bent it back so the plastic would get carried down as i pushed the barrels down. I then used plastic cable ties to wrap round the plastic and compress the rings, slid the barrels on and the pistons just went straight in with no problems at all.
I figured by using plastic I could not scratch the pistons or any thing.
Once the pistons were in I just cut the cable ties and pulled the plastic off.
It only took a few minutes and cost nothing.
Just thought someone else might find this usefull.

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01 Apr 2009 12:18 #277433 by Mcdroid
Replied by Mcdroid on topic Installing pistons
Good post...thanks stever!

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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  • mark1122
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01 Apr 2009 12:41 #277441 by mark1122
Replied by mark1122 on topic Installing pistons
Good idea.B)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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01 Apr 2009 15:25 #277475 by bountyhunter
Replied by bountyhunter on topic Installing pistons
Seems like a good approach. Many of the net posters also claim they use large hose clamps as ring compressors with good luck. I never tried them.

1979 KZ-750 Twin

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01 Apr 2009 15:36 #277477 by KZ 82 750 LTD Guy
Replied by KZ 82 750 LTD Guy on topic Installing pistons
Good Idea

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01 Apr 2009 15:38 #277478 by KZ 82 750 LTD Guy
Replied by KZ 82 750 LTD Guy on topic Installing pistons
You goys still around have a few questions ,,,im new !!!

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