OEM Piston code question

More
14 Mar 2009 07:21 - 14 Mar 2009 07:29 #271840 by kpier998
OEM Piston code question was created by kpier998
When looking at online catalogs for pistons for an 82 1100, there seem to be two or three types of Kawasaki OEM pistons listed:

1. SKU: 13001-1118
PISTON-ENGINE,STD

2. SKU: 13027-1055
PISTON-ENGINE LL,0/S

I would expect O/S to indicate OverSize. But I don't know how much oversize they would be. Does anyone know the answer?

My local Kawasaki parts guy didn't know.

Thanks,

Kirk P.
Last edit: 14 Mar 2009 07:29 by kpier998.

Please Log in or Create an account to join the conversation.

More
14 Mar 2009 12:33 #271882 by KYKZ1100
Replied by KYKZ1100 on topic OEM Piston code question
I just bought a set of L,O/S pistons for my 1981 KZ1100A1. The pistons are marked "50" on top. The catalog lists LL,O/S also. I can't remember where I heard it but I think L,O/S is first oversize and LL,O/S is second oversize. One of my old pistons measures 71.85 mm and one of the new ones measures 72.30. It may be that the first oversize is .50 mm bigger than stock and the second oversize pistons are 1.0 mm bigger.

The machinist who did the work on my cylinders said that first oversize is sometimes barely enough to clean up the cylinders and second oversize would be better. There are a lot of guys on this forum who know a lot about this (like APE Jay) so I'm sure you'll hear from an expert.

1981 KZ1100A1 Shaft
2007 BMW R1200R

Please Log in or Create an account to join the conversation.

More
14 Mar 2009 13:02 #271886 by APE Jay
Replied by APE Jay on topic OEM Piston code question
oversize oem pistons are usually stamped .25, .50, .75 and 1.0 As stated above, these are MM. So they are basically .010" increments.

Please Log in or Create an account to join the conversation.

More
14 Mar 2009 16:00 #271901 by no name
Replied by no name on topic OEM Piston code question
13027-1055 is second oversize (+1mm),from Kawasaki not more avaliable.

Please Log in or Create an account to join the conversation.

More
14 Mar 2009 16:18 #271912 by kpier998
Replied by kpier998 on topic OEM Piston code question
Thanks fellows!

If my OpenOffice skills are right, then the following displacement values correspond to first over, second over...

(For KZ1100 only)

Overbore
Bore
Stroke
Displacement
stock
72.5000
66
1089.86
first
72.7540
66
1097.51
second
73.0080
66
1105.18
third
73.2620
66
1112.89
fourth
73.5160
66
1120.62

Sorry about the
but I couldn't make spaces stay in place to align the columns.

Please Log in or Create an account to join the conversation.

More
15 Mar 2009 03:54 #272058 by no name
Replied by no name on topic OEM Piston code question
Kawasaki made only three pistons for these bikes

std. = 72,5mm

1st oversize = 73mm

2nd oversize = 73,5mm

Please Log in or Create an account to join the conversation.

More
15 Mar 2009 21:24 #272268 by APE Jay
Replied by APE Jay on topic OEM Piston code question
no name wrote:

Kawasaki made only three pistons for these bikes

std. = 72,5mm

1st oversize = 73mm

2nd oversize = 73,5mm


So they should be .5 , 1. , and 1.5 markings

Please Log in or Create an account to join the conversation.

More
16 Mar 2009 10:53 #272400 by no name
Replied by no name on topic OEM Piston code question
first oversize is 0.50,second is 1.00.

the piston on this picture is 2nd oversize from a GPZ 1100 B2 ...
Attachments:

Please Log in or Create an account to join the conversation.

More
16 Mar 2009 21:12 #272609 by KYKZ1100
Replied by KYKZ1100 on topic OEM Piston code question
Here's a first oversize for a 1981 KZ1100A1. Part No. 13029-1057, L/OS:

1981 KZ1100A1 Shaft
2007 BMW R1200R
Attachments:

Please Log in or Create an account to join the conversation.

More
27 Aug 2009 19:41 #316869 by kpier998
Replied by kpier998 on topic OEM Piston code question
no name wrote:

first oversize is 0.50,second is 1.00.

the piston on this picture is 2nd oversize from a GPZ 1100 B2 ...


Thought I would note the piston code for this:
13027-5001

KP

Please Log in or Create an account to join the conversation.

More
27 Aug 2009 21:08 #316889 by bountyhunter
Replied by bountyhunter on topic OEM Piston code question
Beware of using the terminology "first over" and "second over";

Kawi makes two sizes over which are +0.5mm and +1.0mm, so their first over is +0.50. However, some aftermarket pistons for Kawi come in oversizes in 0.25mm increments so their first over is +0.25mm.

That's why they stamp the number on top of the piston.;)

1979 KZ-750 Twin

Please Log in or Create an account to join the conversation.

More
27 Aug 2009 21:11 #316890 by PLUMMEN
Replied by PLUMMEN on topic OEM Piston code question
to be safe id just go with the 1170 and be done with it! :laugh:

Still recovering,some days are better than others.

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum