Crank to Bearing Clearance Questions

  • CoreyClough
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03 Oct 2008 07:53 - 03 Oct 2008 07:56 #239938 by CoreyClough
Crank to Bearing Clearance Questions was created by CoreyClough
A few engine questions:

1. Is there a general rule of thumb on what the main and rod journal to bearing clearance should be? I'm rebuilding the bottom end of one of my 1985 GPz550 Engines, prepping it for the long-awaited APE 615cc Kit to be installed, after I send APE the crank and rods to have them checked out. The Kawasaki Factory Service Manual states the following:
- Connectinng Rod Bearing Insert/Crankpin Clearance
0.031-0.059mm (0.001-0.002" ) and a servicve limit of 0.10mm (0.003" ).
- Crankshaft Main Bearing Insert/Journal Clearance
0.014-0.038mm (0.0005- 0.001" ) and a service limit of 0.08mm (0.003" ).




2. Because of the Megacycle Cams(#478-60 Profile) and R&D Springs(329-K) I'll be using on this engine, Megacycle has recommended using only the following lubrication:
-Motul Race Oil
-Penn Grade #1 Racing Petroleum(New owner of Kendall)
-Joe Gibbs Race Oil
-Recommended Zinc Phosphate Additive ZDDP Plus
-Red Line Full Synthetic Oil only.
Running these oils only, will that make a difference in the bearing clearances?

Yes, this will be a dedicated track only engine, as Megacycle recommends not running these cams on the street, or they will wear prematurely.

Thanks in advance for any replies and comments.

'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp
Last edit: 03 Oct 2008 07:56 by CoreyClough.

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03 Oct 2008 08:15 #239941 by BSKZ650
Replied by BSKZ650 on topic Crank to Bearing Clearance Questions
the oil is not going to change the clearance, unless it breaks down and the bearings sieze.
I think after a break in I would be running the synthetic oil, you shouldnt have any issues

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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03 Oct 2008 17:06 #240009 by steell
Replied by steell on topic Crank to Bearing Clearance Questions
Since it's a track bike, I'd try to get the maximum clearance on the rods and mains.

KD9JUR

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  • CoreyClough
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03 Oct 2008 17:09 #240010 by CoreyClough
Replied by CoreyClough on topic Crank to Bearing Clearance Questions
Use the biggest bearings Kawasaki makes with whatever the measurements are on the journals? For-izzo?

'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp

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