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440 exhaust issues and loss of power
- joebus
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21 Sep 2008 06:31 #237988
by joebus
440 exhaust issues and loss of power was created by joebus
I have had the bike a couple of months but it is having some problems.
My left side of the exhaust is getting very hot very fast and also it is twice as loud as the right side. The spark plugs are black so to me that says it is running too rich but who knows.
The previous owner took off the stock the stock exhaust and made some stright pipes for the exhaust. the right side exhaust has a bolt that is broken... You can feel exhaust coming out. This is also the side that is much more quite and takes much longer to heat up. Due to how loud the exhaust was i put little 4 inch baffles in there.
Once everything is warmed up the left side(the not as loud side) back fires when i am in fifth or forth gear when i am not applying throttle.
I am also losing power in forth and fifth gear and I top out at 60mph...
I am new to the DIY on motorcycles but i want to learn. I cant tell if this is a problem in the motor or the carbs so I thought i would ask here first. Thanks for any help.
My left side of the exhaust is getting very hot very fast and also it is twice as loud as the right side. The spark plugs are black so to me that says it is running too rich but who knows.
The previous owner took off the stock the stock exhaust and made some stright pipes for the exhaust. the right side exhaust has a bolt that is broken... You can feel exhaust coming out. This is also the side that is much more quite and takes much longer to heat up. Due to how loud the exhaust was i put little 4 inch baffles in there.
Once everything is warmed up the left side(the not as loud side) back fires when i am in fifth or forth gear when i am not applying throttle.
I am also losing power in forth and fifth gear and I top out at 60mph...
I am new to the DIY on motorcycles but i want to learn. I cant tell if this is a problem in the motor or the carbs so I thought i would ask here first. Thanks for any help.
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- joebus
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24 Sep 2008 16:24 #238507
by joebus
Replied by joebus on topic 440 exhaust issues and loss of power
No one can help me?:huh:
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- Patton
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24 Sep 2008 20:00 #238543
by Patton
1973 Z1
KZ900 LTD
Replied by Patton on topic 440 exhaust issues and loss of power
joebus wrote:
Likely to require testing of several components for diagnosis of various problems in both motor and carbs, and assure all settings to factory specs.
DIY'ers, whether newcomers or old pros, need a Factory Service Manual. Don't know if a FSM is available on this site for downloading, or from the membership. Could also check eBay.
In this particular case, would start with a complete tune-up.
Good Luck!
... am new to the DIY on motorcycles but i want to learn. I cant tell if this is a problem in the motor or the carbs....
Likely to require testing of several components for diagnosis of various problems in both motor and carbs, and assure all settings to factory specs.
DIY'ers, whether newcomers or old pros, need a Factory Service Manual. Don't know if a FSM is available on this site for downloading, or from the membership. Could also check eBay.
In this particular case, would start with a complete tune-up.
Good Luck!
1973 Z1
KZ900 LTD
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- trippivot
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25 Sep 2008 06:31 - 25 Sep 2008 06:38 #238586
by trippivot
Replied by trippivot on topic 440 exhaust issues and loss of power
do you know how to set and re - set points?..start there
put in some new plugs and don't get discouraged.
research bolt extractions and get an experienced mechanic to help- pay him good to show you a thing or two.( even if he has bad habits)
shock and heat are the keys to removing that pesky exhaust bolt. replace both exhaust gaskets at that time
put in some new plugs and don't get discouraged.
research bolt extractions and get an experienced mechanic to help- pay him good to show you a thing or two.( even if he has bad habits)
shock and heat are the keys to removing that pesky exhaust bolt. replace both exhaust gaskets at that time
Last edit: 25 Sep 2008 06:38 by trippivot.
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- joebus
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26 Sep 2008 17:49 #238847
by joebus
Replied by joebus on topic 440 exhaust issues and loss of power
Thx for the responses. I will start checking things out better. the bolt on the exhaust is a two sided bolt i believe. there is enough sticking out that i should be able to get it out.
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- Becker
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- The Doctor Will Rise Again
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27 Sep 2008 13:24 #238952
by Becker
78 KZ750B3
79 KZ400 LTD
78 KZ650C2
79 KZ650C3
78 KZ650B2A
80 KZ650F1
80 KZ650E1
81 CB750K Super Sport
Replied by Becker on topic 440 exhaust issues and loss of power
After you get that exhaust fixed and the points set up right, synchronize the carbs. Basically this means setting the vacuum level in between the carbs and the motor to be the same. If the vacuum isn't the same the engine will still accelerate but when you even it out and just cruise it will pop and miss. This could also explain why one cylinder heats up more quickly. To do it pull the carbs and look at the butterflyies that go in to the engine. Set them up so that they close at the same time (both butterflies are the same distance from the fully slosed position). This is the bench setting just to get them close. Then put a vacuum gauge on each carb and set it up so that each one pulls the same amount. there is a way to do this with a piece of plastic tubing. It's described better in the articles sections. Good luck.
78 KZ750B3
79 KZ400 LTD
78 KZ650C2
79 KZ650C3
78 KZ650B2A
80 KZ650F1
80 KZ650E1
81 CB750K Super Sport
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