Piece of starter idler gear socket chipped :(

  • TeK9iNe
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10 Sep 2008 11:48 - 10 Sep 2008 11:54 #236563 by TeK9iNe
Hi all,

I've got a potentially big problem...

Under the alternator/starter clutch cover, there is a small socket that holds the idler gear between the clutch gear and starter gear. :(

Well... The socket on the engine side is chipped away at the bottom. I took out all of the minute bits of debris and matched them up to make sure nothing got into the pan.

The gear shaft still fits snug in there, and with the cover on, everything operates ok. Even popping the starter aggressively on-off-on doesnt come loose or even make a sound. B)

The big Q though... will this pass a safety!?!The bike is bein safetied in 2 days, and the clutch damper ring has to be replaced... :blink:

Thanks.

J. :dry: :huh: :unsure:

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)
Last edit: 10 Sep 2008 11:54 by TeK9iNe.

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  • TeK9iNe
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13 Sep 2008 11:30 #237006 by TeK9iNe
Replied by TeK9iNe on topic Piece of starter idler gear socket chipped :(
Whew! I'm such a nervous goofball!

Everythings cool....

Hittin' the streets on Monday!

Cheers!

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)

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  • mark1122
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14 Sep 2008 12:14 #237115 by mark1122
Replied by mark1122 on topic Piece of starter idler gear socket chipped :(
u should be fine on the safety.They will not take the covers off the motor. Whats a clutch damper ring?

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ (k) / (z)

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  • TeK9iNe
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16 Sep 2008 13:10 #237389 by TeK9iNe
Replied by TeK9iNe on topic Piece of starter idler gear socket chipped :(
A clutch damper ring is a small metel ring with one side of it that protrudes and is coated with hard abs-like rubber.
It brings the starter clutch gear to a stop once the engine revolutions become faster. (and you release the starter)

;)

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)

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