Buffed Engine & Cases, Before & After Images...OMR

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01 Sep 2008 10:51 #234987 by Old Man Rock
Here you go... No more to say...

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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01 Sep 2008 10:52 #234990 by PLUMMEN
showoff!B)

Still recovering,some days are better than others.

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01 Sep 2008 10:53 #234991 by Old Man Rock
Replied by Old Man Rock on topic Buffed Engine & Cases, Before & After Images...OMR
Bite me...hahahahaha...:P

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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01 Sep 2008 10:58 #234993 by SPARKY47
Beautifull,she's gonna be a looker thats for sure.
Would you like to come and polish my cases seeing as how your very good at it?:) :)
Oh...I see youve already answered that one:silly:

1980 KZ500 B2
Location: Middle England[/b

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01 Sep 2008 11:01 #234995 by Old Man Rock
Replied by Old Man Rock on topic Buffed Engine & Cases, Before & After Images...OMR
see bottom image on left??? hahahaha...

It's been a long 3 months waiting for parts and other BS issues with vendors so I'm now rejuvenated with motivation to get back at her...

Glad you guys like,

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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01 Sep 2008 16:12 #235042 by Tony
That turned out real nice.

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01 Sep 2008 22:15 #235081 by fordtruck
Hey OMR,

What did you use to get such great results? How 'bout a little step-by-step write up on this. Great job!

'77 KZ1000-MTC 1075 kit. Stage 1 port

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  • The Gringo
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02 Sep 2008 01:50 #235089 by The Gringo
Nice job on the engine "bling" OMR. I love to see nicely polished engine covers on these old Kawis.

Andy
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special

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02 Sep 2008 04:58 #235097 by Old Man Rock
Replied by Old Man Rock on topic Buffed Engine & Cases, Before & After Images...OMR
Glad you guys like the results...

As for a right up, it was rather easier than you think but here's the jest of it...

Engine Block:
No chemical in the world was going to get that 30 year old crud off, henceforth, out comes the wire wheel "soft bristle" with a little hard bristle at times. Hard tends to scratch the aluminum to deep so stay with the soft as much as possible. Took about 4 hours to complete for a dull finish.

Engine block and Covers:
Then with a Tripoli "medium cut" polish, start buffing (drill attached 6" buff wheel) for a dull shine. Then finish off with white compound for the bling.

The block itself is shiny new but nothing compared to the covers regarding mirror quality. It would take a large amount of work to get the block smoothed out enough for mirror effects.

Then you'd have to polish the damn thing every other week or so to keep it that way, no thanks, too much work with no time left to ride... :blink:

Total time 1-2 days pending the condition of your covers for the bling results. From previous write up, I had some severe scratches in the covers that I had to braze, file, sand and buff. This time around was just bling buff...


You no what was the real bitch was getting off the original cylinder studs... Holly crap, there were times I thought they were going to snap/shear off or worst case bust the block... I was a praying to the KZ gods... I was forced to pipe wrench them off...

With the new APE heavy duty studs, no blown head gaskets for me... B)

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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02 Sep 2008 08:55 #235116 by Tony
Old Man Rock wrote:

You no what was the real bitch was getting off the original cylinder studs... Holly crap, there were times I thought they were going to snap/shear off or worst case bust the block... I was a praying to the KZ gods... I was forced to pipe wrench them off...

With the new APE heavy duty studs, no blown head gaskets for me... B) OMR


Mine came out the same way also. Every one of them the same. Hard! From start to finish. I had to use 2 pairs of vise grips. One wouldn't grip enough. I would have used a pipe wrench but couldn't find one.

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02 Sep 2008 15:02 #235160 by saxjonz
that's pretty good. I know how much time you must've spent as I spent a good deal of time on mine as well. Butttttttt... I got lazy and paid a guy to do my valve cover for me and made all the work I did that I thought was pretty good all for naught. As I can tell you the shine from aluminum looks far shinier and better than chrome any day of the week. Everyone thought I chromed out the top and didn't believe me. But yeah man. That is what every kaw man should do to his bike. Nothing like making it look better than it did when new.

79 LTD B3
80 LTD B4 1075 kit JE Pistons .410 cam grind, Bassani, 31 keihin CR Specials...
1980 Z1R, 2002 ZRX1200, 2003 ZRX1200

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02 Sep 2008 22:22 #235232 by APE Jay
That is absolutely amazing. I have a set of cases like your "befores" that I thought wouldn't be worth much. Now I realize they are worth a bunch to a guy with a large amount of buffing compound.

Jay

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