Connecting rod bolts

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10 Feb 2006 15:33 #23004 by keyzerdm
Connecting rod bolts was created by keyzerdm
I am rebuilding the engine on my 1978 KZ650C. Should the rod bolts be replaced? They seem pretty snug and I don't want to attempt to remove them if they are not meant to be removed.

Thanks,
Dave

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  • wireman
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10 Feb 2006 16:51 #23016 by wireman
Replied by wireman on topic Connecting rod bolts
check the rod bolts for stretch .B)

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12 Feb 2006 01:00 #23296 by keyzerdm
Replied by keyzerdm on topic Connecting rod bolts
I don't see a measurement in my haynes manual to check for rod bolt stretch. I though the general rule was to always replace rod bolts, so is reusing them ok? If they do need replacing, do they take some tapping to remove?

Thanks much . . .

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  • Duck
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  • e vica na i sau na ga
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12 Feb 2006 03:42 #23299 by Duck
Replied by Duck on topic Connecting rod bolts
Dave-

The Honda CB650 manual says nothing about replacing the con-rod bolts with new ones. If your book is the same then I would go with the old. This is contrary to my experience with aircooled VW engines. Wish I had more experience to relate but I've only been working on bikes for about 9 months ;-)

For good measure, I would use a thread guage or tap to check for stretch.

What's important is for everything to go back the way it was if you do not replace the bearings.
This means no change! Not even to correct the backwards caps.
The old bearings have seated, or 'worn in'. Any rearrangement changes the bearing support and they will wear out faster.

-Duck

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  • wireman
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12 Feb 2006 07:42 #23314 by wireman
Replied by wireman on topic Connecting rod bolts
checking boltstretch is common in automotive applications.when a bolt is torqued it stretches a certain ammont that can be measured anything over that is a red flag and gets replaced.check with a machine shop that does motorcycle work for specs.;) goodluck,happy wrenching!

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