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Spark Plug Repair for KZ900-A4
- DoubleDub
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19 Jul 2008 16:35 #227141
by DoubleDub
Spark Plug Repair for KZ900-A4 was created by DoubleDub
I'm looking at using the Heli-Coil 5334-14 kit, but I have two plug chambers that need repair - one is stripped and the other is cross-threaded.
Has anyone used the Heli-Coil Sav-A-Thread solid insert kits? Does anyone know if I would need a Short, Normal, or Long insert? (as I have to order a separate insert for the second spark plug chamber - the kit comes with all three)
Thanks for the help!
Has anyone used the Heli-Coil Sav-A-Thread solid insert kits? Does anyone know if I would need a Short, Normal, or Long insert? (as I have to order a separate insert for the second spark plug chamber - the kit comes with all three)
Thanks for the help!
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- Patton
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19 Jul 2008 16:43 #227142
by Patton
1973 Z1
KZ900 LTD
Replied by Patton on topic Spark Plug Repair for KZ900-A4
Can't recall the tool name, but there's a re-threader that works from the deep end of the spark plug hole. Could correct the cross-thread situation. Good Luck!
1973 Z1
KZ900 LTD
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- DoubleDub
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19 Jul 2008 17:06 #227148
by DoubleDub
Replied by DoubleDub on topic Spark Plug Repair for KZ900-A4
Thanks - I found this one: KD Tools 3379
I'll check around local stores and see if I can find something similar to try before using the insert.
I just was looking for someone's opinion on the Sav-A-Thread method. I hear a lot of people complaining about spark plugs pulling out after using inserts, but I wasn't sure if this was the standard thread repair kits or the spark plug specific kits like the one I listed.
I'll check around local stores and see if I can find something similar to try before using the insert.
I just was looking for someone's opinion on the Sav-A-Thread method. I hear a lot of people complaining about spark plugs pulling out after using inserts, but I wasn't sure if this was the standard thread repair kits or the spark plug specific kits like the one I listed.
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- Patton
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19 Jul 2008 17:20 #227150
by Patton
1973 Z1
KZ900 LTD
Replied by Patton on topic Spark Plug Repair for KZ900-A4
I would prefer the reverse tap method where feasible to resolve a cross-thread situation.
14mm reverse tap
Good Luck!
14mm reverse tap
Good Luck!
1973 Z1
KZ900 LTD
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- mtkawboy
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19 Jul 2008 17:42 #227152
by mtkawboy
78-KZ1000/1105, 80 KZ1000, 82 Kawasaki GPZ750, 95 Harley Fatboy, 80 Suzuki GS1100ET, 81 GS1100E parts bike, 83 GS1100SD Katana/1394,78 Yamaha XT500, 81 Yamaha XS650, 78 Yamaha XS650E, 48 Whizzer model J motorbike, 71 Honda CT70H, 71 Honda CT70, 81 IT 250 Yamaha,82 Honda XL100S owned
Replied by mtkawboy on topic Spark Plug Repair for KZ900-A4
Thats pretty cool, never even heard of it. Put some grease on it and it might even pull the metal out with it. In the future use antisieze and dont take them out when the motors hot
78-KZ1000/1105, 80 KZ1000, 82 Kawasaki GPZ750, 95 Harley Fatboy, 80 Suzuki GS1100ET, 81 GS1100E parts bike, 83 GS1100SD Katana/1394,78 Yamaha XT500, 81 Yamaha XS650, 78 Yamaha XS650E, 48 Whizzer model J motorbike, 71 Honda CT70H, 71 Honda CT70, 81 IT 250 Yamaha,82 Honda XL100S owned
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- DoubleDub
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20 Jul 2008 13:06 #227294
by DoubleDub
Replied by DoubleDub on topic Spark Plug Repair for KZ900-A4
Is there anything about the inside threads of the spark plug chamber that would prevent me from trying this with a 14mmx1.25 bolt before trying the rethreading tool?
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- Stargate
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20 Jul 2008 13:23 #227298
by Stargate
1981 KZ1000-K1 LTD
Original owner
Photos
Replied by Stargate on topic Spark Plug Repair for KZ900-A4
I prefer using Timesert and Bigsert (made by Timesert) for thread repair. Helicoil uses a coil of wire thats like a tightly coiled spring but Timesert uses a solid piece of metal. They also have a better locking system to prevent them from coming out after being installed. There are other advantages like the type material the insert is made from but you can read all about that on there site or where they are sold.
1981 KZ1000-K1 LTD
Original owner
Photos
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- DoubleDub
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20 Jul 2008 14:11 #227304
by DoubleDub
Replied by DoubleDub on topic Spark Plug Repair for KZ900-A4
The Sav-A-Thread set looks to be a solid insert - not a coil.
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