Repairing a hole in the exhaust with JB Weld - Any experiences or advice?

  • KOOL RYDER
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  • KZ 650B2 / KZ 1000E
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16 Jul 2008 12:55 #226540 by KOOL RYDER
Hey there gents:

I have a pesky hole on the left side that is starting to get to me. I notice that when I am travelling at 60 MPH my left foot and boot are starting to warm up. Time to fix this hole to get rid of the stink and to improve performance.

Will JB Weld work for this?

I am interested in a quicker fix because this winter I am planning on installing a 4 into 1 or even a new stock systerm.

I like the look of the stock system the best and am not interested in playing with the carbs as they are working pretty well at the moment.

Has anone used JB Weld to patch a hole such as this?
Is it worth it?
Any tips on how to prep the bike?
Do I have to pull the entire exhaust to remove only the left side?
Should I buy new copper ghaskets before I remove the left side?

I have never done this before and Ron tells me that it shouldn't be too much work other than removing the bolts at the engine, under the crossover pipe and the rear mount.

Thanks in advance.

Oh yeah wired george - it is a stock 78 KZ650 B2 with a vacume petcock. Nothing new other than a new K&N air filter.

Rockin\' a KZ650B2 since 2007 and a KZ 1000E since 2008

1978 KZ650B
1979 KZ1000ST

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16 Jul 2008 12:58 #226541 by OKC_Kent

Oklahoma City, OK
78 KZ650 B2 82,000+ miles

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16 Jul 2008 12:59 #226542 by mariozappa
I did the same thing as Kent, it works well.

1977 KZ650C1
and the KZ650/KZ750 Conversion ;)

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16 Jul 2008 16:20 #226578 by HerrDeacon
Nice fix and write up OKC, looks great.

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16 Jul 2008 19:13 #226617 by Bluemeanie
It may not look pretty but you could also take a soda or beer can and double layer it over the hole and secure with hose clamps. :)

1980 KZ650F1, Bought new out the door for $2,162.98!

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