cylinder bore specs

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09 Jul 2008 01:53 #225084 by donthekawguy
cylinder bore specs was created by donthekawguy
I'm going to take my cylinders to a machine shop this weekend and need to know what the specs are for out of round and what the max size is. BTW it's for a 1075. Someone posted the three measurments on here a while back but I couldn't find them. Also if you have the ring gaps handy that would help a ton since I'm getting a new set of rings soon.

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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09 Jul 2008 12:58 - 09 Jul 2008 12:59 #225189 by bountyhunter
Replied by bountyhunter on topic cylinder bore specs
donthekawguy wrote:

I'm going to take my cylinders to a machine shop this weekend and need to know what the specs are for out of round and what the max size is. BTW it's for a 1075. Someone posted the three measurments on here a while back but I couldn't find them. Also if you have the ring gaps handy that would help a ton since I'm getting a new set of rings soon.


If you mean ring end gap installed in the cylinder, the nominal value is about .003 -.004" PER INCH OF BORE DIAMETER.

I was surprised to find that on mine the service limit for end gap is DOUBLE the nominal value. It's not a critical spec, unless it's too tight which could cause a ring to break.

1979 KZ-750 Twin
Last edit: 09 Jul 2008 12:59 by bountyhunter.

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10 Jul 2008 02:03 #225292 by donthekawguy
Replied by donthekawguy on topic cylinder bore specs
Thanx that'll work for the gaps now I just need the specs for the cylinders. Anyone, anyone?

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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10 Jul 2008 09:31 #225343 by APE Jay
Replied by APE Jay on topic cylinder bore specs
Wiseco, JE, or MTC?????

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10 Jul 2008 12:35 #225370 by bountyhunter
Replied by bountyhunter on topic cylinder bore specs
donthekawguy wrote:

Thanx that'll work for the gaps now I just need the specs for the cylinders. Anyone, anyone?


If you accurately measure the piston diameter, you can calculate the allowable bore dimensions. When I took mine in to the machine shop to be bored, they insisted on having the pistons to size from.

1979 KZ-750 Twin

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10 Jul 2008 23:18 #225472 by donthekawguy
Replied by donthekawguy on topic cylinder bore specs
APE Jay wrote:

Wiseco, JE, or MTC?????


You know, I never checked to see what brand they are. I got them as a set of pistons, rings, pins and cylinders off ebay about a year or so ago. Maybe I should look into it before I start having any work done. ;)

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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