APE Manual Cam Chain Ajustment Help

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08 Jul 2008 22:19 #225068 by scumbag
APE Manual Cam Chain Ajustment Help was created by scumbag
OK so I decided to install the APE manual CCT per instruction. I went in finger tight then backed it back out a quarter turn. It was sounding like a bag of marbles so I went tighter and then it gave me poor throttle response and a rough idle. Should I re-time it after tightening up the CCT or what? I am fearful of ruining my can chain guides...CCT's are gypsy magic.

insight?

sept.1976 kz650
1980 kz650

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08 Jul 2008 23:48 #225078 by Lorcan
Replied by Lorcan on topic APE Manual Cam Chain Ajustment Help
Did you turn the motor over while you were screwing in the tensioner bolt? Was the cam cover in place?

760cc - 8.69@162mph
810cc, 211mph www.750turbo.com
www.stormdragbike.com

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09 Jul 2008 00:18 #225082 by scumbag
Replied by scumbag on topic APE Manual Cam Chain Ajustment Help
Yes I did turn the motor over as I screwed it in. Cam cover as in valve cover up top? No it was in place.

Why?

sept.1976 kz650
1980 kz650

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09 Jul 2008 01:49 - 09 Jul 2008 01:53 #225083 by Paling1
Replied by Paling1 on topic APE Manual Cam Chain Ajustment Help
scumbag wrote:

Yes I did turn the motor over as I screwed it in. Cam cover as in valve cover up top? No it was in place.

Why?

There is also a camchain guide block in the camcover. When you put it on the camchain will be tightened. So it has to be installed prior to setting up the manual CCT. Otherwise your chain will be too tight.

Did you synchronise your carbs? When the carbs are out of sync the camchain will rattle.

The best way to sync the carbs is to adjust the valveclearances, then adjust the airscrews on the carbs, then synchronise them.
This is a lot of work, but synchronising alone will also work well enough...(and save you a lot of time)

KZ700-A1 (1984)
525 chain conversion; Dyna 2,2 ohm coils; Taylor plugwires; Stainless steel ZR-7 exhaust ; Remus muffler.
Plans: GPZ cams, ported head, 17 inch wheels, EFI....
Last edit: 09 Jul 2008 01:53 by Paling1.

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09 Jul 2008 09:59 - 09 Jul 2008 10:00 #225156 by scumbag
Replied by scumbag on topic APE Manual Cam Chain Ajustment Help

Paling1 wrote:

There is also a camchain guide block in the camcover. When you put it on the camchain will be tightened. So it has to be installed prior to setting up the manual CCT. Otherwise your chain will be too tight.


WTF?...Maybe I can't read through your puncuation. I know there is a guide block up top but what the heck about putting it on? I think your a little off. I do know if I go too tight on the CCT that guide will turn to mush. Thats what I fear. ha.

The carbs are synced and set perfectly...The bike could use some shimming in the valves but not extraneously.

sept.1976 kz650
1980 kz650
Last edit: 09 Jul 2008 10:00 by scumbag.

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09 Jul 2008 10:31 #225161 by OKC_Kent
Replied by OKC_Kent on topic APE Manual Cam Chain Ajustment Help
Paling,
The early 650's use a chain guide block that is attached to the head, not to the cover like the later Hy-Vo chain 650's use. In this case it wouldn't matter if the cam cover was off, it still works.
OKC

Oklahoma City, OK
78 KZ650 B2 82,000+ miles

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09 Jul 2008 11:45 #225169 by scumbag
Replied by scumbag on topic APE Manual Cam Chain Ajustment Help
Good call Kent...

So anyone, tips on adjusting?

sept.1976 kz650
1980 kz650

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09 Jul 2008 16:11 #225225 by scumbag
Replied by scumbag on topic APE Manual Cam Chain Ajustment Help
Bump...:)

sept.1976 kz650
1980 kz650

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10 Jul 2008 03:41 #225297 by Paling1
Replied by Paling1 on topic APE Manual Cam Chain Ajustment Help
scumbag wrote:


WTF?...Maybe I can't read through your puncuation. I know there is a guide block up top but what the heck about putting it on? I think your a little off. I do know if I go too tight on the CCT that guide will turn to mush. Thats what I fear. ha.



OKC_Kent wrote:

Paling,
The early 650's use a chain guide block that is attached to the head, not to the cover like the later Hy-Vo chain 650's use. In this case it wouldn't matter if the cam cover was off, it still works.
OKC


Oops sorry for the confusion!!!
I thought the 650's were the same as the 700's and 750's.
But what I was trying to say is that you should bolt on the camconver before installing and adjusting the manual CCT.
But apparently you can forget what I said because your bike is different from what I thought...B)

KZ700-A1 (1984)
525 chain conversion; Dyna 2,2 ohm coils; Taylor plugwires; Stainless steel ZR-7 exhaust ; Remus muffler.
Plans: GPZ cams, ported head, 17 inch wheels, EFI....

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10 Jul 2008 06:06 #225317 by mariozappa
Replied by mariozappa on topic APE Manual Cam Chain Ajustment Help
I don't know what the instructions are for the manual tensioner from APE, but IIRC, in the manual you rotate the engine just past TDC for 1 & 4 where the tension goes from tight to slack and screw in your adjuster there.
Hope that helps.

1977 KZ650C1
and the KZ650/KZ750 Conversion ;)

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