Valve stem grinding

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26 May 2008 00:28 #215875 by EddieBoy
Valve stem grinding was created by EddieBoy
recently got a rebuilt head off ebay for the ole kz....well thats how the ad read..."REBUILT". was happy, got it for
$125+$40S.H
and now been on the shelf since before last christmas...(lil behind).
anyway got a venolia 1075 piston and cylinder set...some copper cometics for the middle and a handful of valve shims.
was gonna set it up this weekend.....well as usual....something always sneeks up on me.
went to install the cams...no room for shims. even with a 240...no clearance. guess they forgot to grind the stems after their "Rebuild".

?
How much can i remove from the stem? 0.30 more or less?

The lip on the valve heads do look awful thin but i don't really remember how thick they should be. these thin as a dime, seems should be closer to a nickel thick.
been a while since I've done any valve work (grinding and such). thinking maybe i need new valves. doesn't look like the valves are sunk in their seats so i don't think they ground the seats very much.

any you guys grind valves in your garage?
my dad some 30 years ago had a red valve grinding machine don't know the brand but i ground many a briggs valve on the ole machine. thats about how long since i messed with valves other than the adjustments.

any thoughts would be cool.

i guess i really don't need any help so much as just to vent about not getting to put the 1075 together this weekend.....should have gone illegal net fishing with scrapper.

Ed

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26 May 2008 03:46 #215889 by Patton
Replied by Patton on topic Valve stem grinding
...they forgot to grind the stems after their "Rebuild". How much can i remove from the stem? 0.30 more or less? The lip on the valve heads do look awful thin but i don't really remember how thick they should be. these thin as a dime, seems should be closer to a nickel thick...any thoughts would be cool....

FSM for 77-79 KZ1000 shows:
0.3 mm max permissible valve stem grind-off;
standard valve head thickness 0.85 - 1.15 mm, with service limit 0.5 mm.

Good Luck ... with the valves and the net fishing! :)

1973 Z1
KZ900 LTD

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26 May 2008 11:00 #215953 by APE Jay
Replied by APE Jay on topic Valve stem grinding
If it is a shim on top, you can grind the stems down to within '010" of the keepers. Just be sure the keepers don't sit below the retainer. Try a 200 shim and see if you can tell how much you have to grind.

Be sure you grind the tips in a valve grinding machine that is equipped with a tip grinder. The grind has to be perfectly square to the stem. Top cylinder head shops should have them. (we do )

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27 May 2008 00:11 #216090 by EddieBoy
Replied by EddieBoy on topic Valve stem grinding
Thank You Gentlemen

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