Kz650 exhaust swap

  • monsterman21
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27 Apr 2008 04:02 #209402 by monsterman21
Kz650 exhaust swap was created by monsterman21
I got a 1980 kz650 ltd, i measured the part where the header meets the "can" of the exhaust and it was 2.5XXX anyway i wanted to put a sportbike pipe on it, ive been hearing 50 different ways to do this but i dont wanna order something off of ebay that is too small or wont work can anyone help me?

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  • The Gringo
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27 Apr 2008 04:41 #209408 by The Gringo
Replied by The Gringo on topic Kz650 exhaust swap
You might want to check out this thread kzrider.com/index.php?option=com_kunena&...9383&catid=11#209383

Gorack just finished a similar mod to his bike. If you are looking for a stock sportbike can let me know. I have one from a 2006 Z7 that I could measure for you. I bought it thinking it was the exhaust for a ZR7. If you already have the header pipes it might work for you.

Andy
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special

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27 Apr 2008 06:33 #209421 by Bluemeanie
Replied by Bluemeanie on topic Kz650 exhaust swap
monsterman21, A few years ago a friend of mine gave me a Yoshi competition can. I took it to work and made (I'm a mechanic and also the "exhaust" guy, access to pipe bender, etc) a 2 1/2" upswept pipe, welded can on, made bracket to fit to Kerker's bracket. Can swap out mufflers in 10 minutes, quite a bit louder and looks pretty cool too. Almost any sportbike muffler which handles a 105HP 600cc (for example) can easily handle our meager 62HP. Stock cans will be real quiet but flow great. If you want noise then you'll have to look for something like my can.

1980 KZ650F1, Bought new out the door for $2,162.98!
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27 Apr 2008 08:56 #209463 by monsterman21
Replied by monsterman21 on topic Kz650 exhaust swap
here is a picture of my pipe does this help anymore?
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27 Apr 2008 10:02 #209490 by Bluemeanie
Replied by Bluemeanie on topic Kz650 exhaust swap
Whoops, there's that dreaded little X again!! :(

Try posting the pic again... :)

PS, after posting pic I went to hang can back up and found this little fella (actually rather latge) on the back. Obviously have not used it in awhile!:woohoo:

1980 KZ650F1, Bought new out the door for $2,162.98!
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27 Apr 2008 10:07 #209491 by Bluemeanie
Replied by Bluemeanie on topic Kz650 exhaust swap
Here's Gorack's bike with exhaust mod the Gringo was telling you about.

1980 KZ650F1, Bought new out the door for $2,162.98!
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  • monsterman21
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27 Apr 2008 12:28 - 27 Apr 2008 12:32 #209536 by monsterman21
Replied by monsterman21 on topic Kz650 exhaust swap
here the pic is, i really want a yoshimuria pipe on my bike what year and bike model one could i use that require lil to no mods to fit? I am kinda likin the new sportbike exhaust like 05 to 08 since they are longer too i would like that perferably.

The pic is not workin for some reason!!!!!!!!!!!!:S
Last edit: 27 Apr 2008 12:32 by monsterman21.

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27 Apr 2008 12:48 #209543 by Patton
Replied by Patton on topic Kz650 exhaust swap
Might be wrong, but seem to recall the Yoshi exhaust system must be removed to change the oil filter. Just a consideration.

Good Luck! :)

1973 Z1
KZ900 LTD

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  • monsterman21
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27 Apr 2008 12:56 #209546 by monsterman21
Replied by monsterman21 on topic Kz650 exhaust swap
but all i want to do is put a slip on exhaust on my exsisting 4 to 1 here is the link to my bike i posted it on bikepics.

bikepics.com/pictures/1268583/

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28 Apr 2008 08:43 #209763 by MCH650SR
Replied by MCH650SR on topic Kz650 exhaust swap
Patton wrote:

Might be wrong, but seem to recall the Yoshi exhaust system must be removed to change the oil filter. Just a consideration.

Good Luck! :)


I have a Yosh 4/1 on my 79 650SR. My setup has a joint just before the oil filter cover. All I have to do is remove one bolt and slip the rear section of the pipe off. Quite painless.

1979 KZ650SR
modified with BS32 carbs
Yoshimura 4 in1
2006 Kawasaki Sherpa
1979 Honda CX500
BC Canada

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28 Apr 2008 09:00 #209768 by harm
Replied by harm on topic Kz650 exhaust swap
I bought a one piece yoshi pipe off ebay. It was from a 600 ninja. I did a little cutting and welding and it now works great on my 550!! I don't need to remove it for an oil filter chenge either:) If you or someone you know can cut and weld it was pretty simple

Tom
Holland, MI

1980 KZ550 ELR


2011 Concours14

2017 KX450 [/color]
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28 Apr 2008 19:51 #209916 by anarki650
Replied by anarki650 on topic Kz650 exhaust swap
I know from past experience that the can off a 94 fzr600r will bolt right up to a MAC 4-1 header, and it didn't require any cutting/welding to get the can bolted up to the rear mounts on the bike either.

09 Kawasaki ER6n
77 kz650b1 cafe rebirth project
"Being shot out of a cannon will always be better than being squeezed out of a tube, that's why God made fast motorcycles..."
Dr. Hunter S. Thompson
Omaha NE

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