- Posts: 159
- Thank you received: 2
Base gasket renew Question
- 2bskor
- Topic Author
- Offline
- User
Less
More
10 Dec 2007 17:58 #184486
by 2bskor
1979 KZ1000ST (Canadian) Electronic Ignition, 4 into 1 header,K&N air filter
Base gasket renew Question was created by 2bskor
OK I still can't get the lower head off of the damn motor. I tapped it I beat it I put deep creep around it hell I even told it off a time or two:angry:
I MUST be missing a step a bolt or something. I went by my clymer step by step and still the thing is STUCK!!
The only thing that is left when you look down the cam chain hole is the front plastic cam chain guide with a phillips screw but I can't see that holding anything. It is not mentioned in the disassembly.
My motor has two pry points and no way will the head budge:angry:
Any suggestions ??
I MUST be missing a step a bolt or something. I went by my clymer step by step and still the thing is STUCK!!
The only thing that is left when you look down the cam chain hole is the front plastic cam chain guide with a phillips screw but I can't see that holding anything. It is not mentioned in the disassembly.
My motor has two pry points and no way will the head budge:angry:
Any suggestions ??
1979 KZ1000ST (Canadian) Electronic Ignition, 4 into 1 header,K&N air filter
Please Log in or Create an account to join the conversation.
- 79MKII
- Offline
- User
- Love Them Kaws!
Less
More
- Posts: 2494
- Thank you received: 43
10 Dec 2007 19:16 #184494
by 79MKII
The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250
Replied by 79MKII on topic Base gasket renew Question
What's stuck exactly? Is it the cylinders - with the pistons inside? You already have the head off, correct?
The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250
Please Log in or Create an account to join the conversation.
- 2bskor
- Topic Author
- Offline
- User
Less
More
- Posts: 159
- Thank you received: 2
10 Dec 2007 20:03 #184522
by 2bskor
1979 KZ1000ST (Canadian) Electronic Ignition, 4 into 1 header,K&N air filter
Replied by 2bskor on topic Base gasket renew Question
Ya I have the head off. The lower part that houses the pistons and sleeves. The pistons aren't stuck they move freely. But the base gasket must have been glued or never changed and it is stuck.
1979 KZ1000ST (Canadian) Electronic Ignition, 4 into 1 header,K&N air filter
Please Log in or Create an account to join the conversation.
- nads.com
- Offline
- User
Less
More
- Posts: 1000
- Thank you received: 20
10 Dec 2007 22:17 #184532
by nads.com
Replied by nads.com on topic Base gasket renew Question
have someone apply pressure to the pry point and then hit it like you mean it right above the pry piont, back and forth. use a rubber mallot with a harder head. Pre loading it with pry pressure is key
Please Log in or Create an account to join the conversation.
- brianpclarke
- Offline
- User
Less
More
- Posts: 92
- Thank you received: 0
10 Dec 2007 22:50 #184534
by brianpclarke
-Brian
1977 KZ650C
1976 Kz900 LTD
Replied by brianpclarke on topic Base gasket renew Question
What kind of bike is it.... my 78 kz650 has two bolts inside the middle where the cam chain is.... look closely and maybe thats where yours are as well...
-Brian
1977 KZ650C
1976 Kz900 LTD
Please Log in or Create an account to join the conversation.
- kzdev1360
- Offline
- User
Less
More
- Posts: 32
- Thank you received: 2
11 Dec 2007 08:30 #184563
by kzdev1360
2006 Gsxr 1000
1976 Kz900 LTD
1977 Kz650 (720 motor, andrews cams)
Replied by kzdev1360 on topic Base gasket renew Question
those two bolts hold the head on, on the 650's he already has the head off he is trying to get the cylinders off. The rubber mallet sounds like a good idea, maybe try turning the engine over being careful not to ruin the cylinders?
2006 Gsxr 1000
1976 Kz900 LTD
1977 Kz650 (720 motor, andrews cams)
Please Log in or Create an account to join the conversation.
- 2bskor
- Topic Author
- Offline
- User
Less
More
- Posts: 159
- Thank you received: 2
11 Dec 2007 10:20 #184575
by 2bskor
1979 KZ1000ST (Canadian) Electronic Ignition, 4 into 1 header,K&N air filter
Replied by 2bskor on topic Base gasket renew Question
I have a 1979 kz1000st aka kz1000e1 I dont know how much more pounding it will take. I did move the pistons still to no avail. Does anyone have an oe manual??
1979 KZ1000ST (Canadian) Electronic Ignition, 4 into 1 header,K&N air filter
Please Log in or Create an account to join the conversation.
- 2bskor
- Topic Author
- Offline
- User
Less
More
- Posts: 159
- Thank you received: 2
11 Dec 2007 10:21 #184576
by 2bskor
1979 KZ1000ST (Canadian) Electronic Ignition, 4 into 1 header,K&N air filter
Replied by 2bskor on topic Base gasket renew Question
I have a 1979 kz1000st aka kz1000e1 I dont know how much more pounding it will take. I did move the pistons still to no avail. Does anyone have an oe manual??
1979 KZ1000ST (Canadian) Electronic Ignition, 4 into 1 header,K&N air filter
Please Log in or Create an account to join the conversation.
- wiredgeorge
- Offline
- User
11 Dec 2007 14:17 #184596
by wiredgeorge
wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!
Replied by wiredgeorge on topic Base gasket renew Question
The cylinder block doesn't have any bolts or other fasteners holding it in place. There are aluminum locating dowels on each end. Lots of times, these things get out of round as the only real way to remove them is to use vise grips and someone may have deformed them and then stomped the block down over them while they are slightly out of round.
When I find this type thing happening, I use a flat bladed butter knife I have the tip squared off and sharpened and use it to carefully pry the block a bit... the gasket may have some gasket goo but they can stick even without it. I pry towards the back and once I get the blade in between the cases and block, I tap it in a bit with a small hammer and work around the base in that way to get it started loosening. It will come off and isn't bolted on. Generally, a few good whacks with a rubber hammer will get it moving loose but if that doesn't do it, some prying is in order. DO NOT use a screwdriver or something thick because that will damage the block and upper case.
When I find this type thing happening, I use a flat bladed butter knife I have the tip squared off and sharpened and use it to carefully pry the block a bit... the gasket may have some gasket goo but they can stick even without it. I pry towards the back and once I get the blade in between the cases and block, I tap it in a bit with a small hammer and work around the base in that way to get it started loosening. It will come off and isn't bolted on. Generally, a few good whacks with a rubber hammer will get it moving loose but if that doesn't do it, some prying is in order. DO NOT use a screwdriver or something thick because that will damage the block and upper case.
wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!
Please Log in or Create an account to join the conversation.
- RonKZ650
- Offline
- User
Less
More
- Posts: 3702
- Thank you received: 240
11 Dec 2007 15:35 #184610
by RonKZ650
321,000 miles on KZ's that I can remember. Not going to see any more.
Replied by RonKZ650 on topic Base gasket renew Question
Probably major corrosion between the studs and the block effectively welding it stuck to the studs. Have you put penetrating oil ect, down the studs?
321,000 miles on KZ's that I can remember. Not going to see any more.
Please Log in or Create an account to join the conversation.
- 2bskor
- Topic Author
- Offline
- User
Less
More
- Posts: 159
- Thank you received: 2
11 Dec 2007 17:02 #184625
by 2bskor
1979 KZ1000ST (Canadian) Electronic Ignition, 4 into 1 header,K&N air filter
Replied by 2bskor on topic Base gasket renew Question
Thanks I will try the above mentioned.
1979 KZ1000ST (Canadian) Electronic Ignition, 4 into 1 header,K&N air filter
Please Log in or Create an account to join the conversation.