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Exhuast header split collars
- gaillarry
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16 Sep 2007 19:08 #171003
by gaillarry
1977 KZ1000
1985 Gpz750
Exhuast header split collars was created by gaillarry
Which way do they go on: into the ex inlet on the head or behind the exhaust pipe clamp.
1977 KZ1000
1985 Gpz750
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- BSKZ650
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17 Sep 2007 05:12 #171064
by BSKZ650
77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob
Replied by BSKZ650 on topic Exhuast header split collars
they fit between the pipe flange and the head, the large side towards the exhaust gasket, you should be replacing the gaskets also
77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob
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- Patton
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17 Sep 2007 09:07 #171097
by Patton
1973 Z1
KZ900 LTD
Replied by Patton on topic Exhuast header split collars
gaillarry wrote:
Usually the split collars are okay to reinstall. May want to clean then up with a wire brush.
Would always use new copper crush gaskets.
With exhaust clamps hanging loosely around header pipes and new copper gaskets fitted inside the head recesses (a dab of hi-temp sealant helps hold them in position), hold the headers in place on the head against the gaskets, and fit a pair of split collars onto each header pipe with the small non-flared end toward the engine to press against the flared ends of the header pipes. Use masking tape (or rubber bands) to hold the split collars in place during assembly. The flared ends of the split collars fit into recesses in the exhaust clamps. While holding everything in position, loosley start the clamp holder nuts onto the exhaust, and assure all parts being properly fitted and aligned before tightening the exhaust stud nuts against the collars.
Clamps press against split collars.
Split collars press against header flanges.
Header flanges press against copper gaskets.
Good luck with the installation!
Post edited by: Patton, at: 2007/09/17 12:09
Which way do they go on: into the ex inlet on the head or behind the exhaust pipe clamp.
Usually the split collars are okay to reinstall. May want to clean then up with a wire brush.
Would always use new copper crush gaskets.
With exhaust clamps hanging loosely around header pipes and new copper gaskets fitted inside the head recesses (a dab of hi-temp sealant helps hold them in position), hold the headers in place on the head against the gaskets, and fit a pair of split collars onto each header pipe with the small non-flared end toward the engine to press against the flared ends of the header pipes. Use masking tape (or rubber bands) to hold the split collars in place during assembly. The flared ends of the split collars fit into recesses in the exhaust clamps. While holding everything in position, loosley start the clamp holder nuts onto the exhaust, and assure all parts being properly fitted and aligned before tightening the exhaust stud nuts against the collars.
Clamps press against split collars.
Split collars press against header flanges.
Header flanges press against copper gaskets.
Good luck with the installation!
Post edited by: Patton, at: 2007/09/17 12:09
1973 Z1
KZ900 LTD
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- floridamba
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17 Sep 2007 12:21 #171138
by floridamba
Replied by floridamba on topic Exhuast header split collars
I have also used masking tape to hold them to the exhaust pipe openings.. it burns off quickly
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