Top End trouble

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24 May 2007 13:13 #143159 by chupinator
Top End trouble was created by chupinator
Well I tore the whole thing apart now I just need to know how to fix it.:blink: The bike was running for a bit but kept getting oil fouled plugs.(I overfilled it with oil too) I did a compression check and here are the numbers: 1. 90 2. 60 3. 55 4. 100 With a teaspoon of oil i got: 1. 140 2. 115 3. 100 4. 160. The cylinder head had alot of carbon on it. The bike has about 16,000 miles on it now.

So what do I do now?

Here were my plans. Get it honed(small scratches in cylinder wall). New rings. New gaskets. Try to clean the head.
Do I need to take the pistons off to get new rings on?
What should I do with the valves(to clean or adjust)?

1976 KZ900 A4

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  • Skyman
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  • 1978 KZ1000-B2 LTD 1982 KZ1000-M2 CSR
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24 May 2007 14:39 #143176 by Skyman
Replied by Skyman on topic Top End trouble
Do you have a service manual? Don't open the head without one. ;)

You do need to remove the pistons to install new rings. Not that big of a deal. Follow the service manual.

Edited to add: Actually, you could replace the rings with the pistons still on (with the block off). But it's easy to remove them, and it makes cleaning them up much easier. :)

You should remove and lap the valves. If the seats are pitted, consider a full valve job. Check the valve guides for "stem wiggle". Replace the valve oil seals.

Post edited by: Skyman, at: 2007/05/24 17:41

West Linn, OR

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