exhaust woes!!!

  • steveo_4192003
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24 May 2007 11:04 #143122 by steveo_4192003
exhaust woes!!! was created by steveo_4192003
ok i have a 77 650 b-1 and the exhaust needs fixed!

heres my question, the double wall (im assuming) from inside the header pipe that joins to the collection joint has rusted away and broke off!
i just wanted to know if i cut about 1/4 in from header pipe, find the same diameter as inside pipe and same outside pipe, then weld a small pice back on in the place of what i cut off (1/4) with new inside diameter pipe pre-welded on it!!!

ill just draw a pic off it!!!!!

1977 kz650b-1, 4-2exhaust systetm, pod filters ,jetted 112 main, 17.5 pilot
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24 May 2007 11:16 #143128 by Patton
Replied by Patton on topic exhaust woes!!!
steveo_4192003 wrote:

ok i have a 77 650 b-1 and the exhaust needs fixed!

heres my question, the double wall (im assuming) from inside the header pipe that joins to the collection joint has rusted away and broke off!
i just wanted to know if i cut about 1/4 in from header pipe, find the same diameter as inside pipe and same outside pipe, then weld a small pice back on in the place of what i cut off (1/4) with new inside diameter pipe pre-welded on it!!!

ill just draw a pic off it!!!!!



My 2 cents -- forget about it and ride. Inner pipe serves no useful performance function, and exits from factory to help prevent bluing of pipes. Most aftermarket headers are single wall pipes. Outside pipe looks just fine, and I wouldn't be cutting on it or welding on it. :)

Post edited by: Patton, at: 2007/05/24 14:54

1973 Z1
KZ900 LTD

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24 May 2007 11:19 #143129 by steveo_4192003
Replied by steveo_4192003 on topic exhaust woes!!!
i only want to fix it cause it leaks bad and sound crappy and makes bike run sh___ttyyyyy

1977 kz650b-1, 4-2exhaust systetm, pod filters ,jetted 112 main, 17.5 pilot

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24 May 2007 11:24 #143130 by steveo_4192003
Replied by steveo_4192003 on topic exhaust woes!!!
i think i can get it fixed just need to have time,
any more possibilitys



Post edited by: steveo_4192003, at: 2007/05/24 14:30

1977 kz650b-1, 4-2exhaust systetm, pod filters ,jetted 112 main, 17.5 pilot
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24 May 2007 12:24 #143144 by Patton
Replied by Patton on topic exhaust woes!!!
Thinking there's a gasket between each pipe and collector and a clamp that fits around the collector to tighten each collector joint onto each pipe. So order of fitment from outside is clamp over collector over gasket over pipe.

Am guessing elongated protrusion of inner pipe further inside collector probably helped prevent leakage from the pipe/collector joint.

So gaskets should remain in place between collector and outside pipe, regardless of missing extension (rusted off) on inner pipe.

Then, if leak persists, might give this a try


1973 Z1
KZ900 LTD
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