Valve cover bolts

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09 May 2007 18:56 #138694 by bkitchen
Valve cover bolts was created by bkitchen
I just checked and adjusted my valves on the kz900 but can someone tell me how tight the valve cover bolts should be. If someone has a manual with the torque specs. that would be great.

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09 May 2007 19:11 #138705 by Sandy
Replied by Sandy on topic Valve cover bolts
95-113 INCH pounds,BudB)

1977 KZ1000 A-1

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09 May 2007 20:06 #138720 by RonKZ650
Replied by RonKZ650 on topic Valve cover bolts
I'd go less personally, as valve cover bolts will strip at 8 ft-lbs (96 in-lbs) trust me. Go 5.5 ft lbs (about 65 in-lbs). It does absolutely no good overtightening the cover as it won't help on leaks and the bolts won't vibrate loose at 5.5 ft-lbs. Go by the manual, but get your helicoils ready at 100 in-lb because you're going to need them. Same with the camshaft caps, don't care what the manual says as they will strip at torque over 65 in-lb. Aluminum in the head is very soft and seems to get softer with age and extended heat. They will strip, trust me as I've put a lot of covers on over 3 or 4 hundred thousand miles on KZs.

321,000 miles on KZ's that I can remember. Not going to see any more.

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09 May 2007 21:00 #138734 by donthekawguy
Replied by donthekawguy on topic Valve cover bolts
And don't forget your anti-seize!

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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09 May 2007 21:53 #138754 by cuddies
Replied by cuddies on topic Valve cover bolts
Hey thanks for this thread, I was wondering the same thing!

Sorry to hi-jack the thread, but I have another question, too.


How many FOOT lbs. does the the 'cam-holder' (on each cam there is like this plate thing that goes on each side of the cam, and there is 4 bolts in each cover). How tight do those go?

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09 May 2007 22:13 #138762 by bkitchen
Replied by bkitchen on topic Valve cover bolts
That is exactly what I was looking forit seemed like these would strip out in a minute thanks ronkz650.

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10 May 2007 05:21 #138806 by donthekawguy
Replied by donthekawguy on topic Valve cover bolts
cuddies wrote:

Hey thanks for this thread, I was wondering the same thing!

Sorry to hi-jack the thread, but I have another question, too.


How many FOOT lbs. does the the 'cam-holder' (on each cam there is like this plate thing that goes on each side of the cam, and there is 4 bolts in each cover). How tight do those go?


I think your talking about the cam caps. They should be a light 7 lbs. Go slow and be carefull and it should work out. Damn I shouldn't have said anything cuz I'm putting mine back on next week and I'm sure to strip out at least one now! :P

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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