Muffler replacement?

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30 Mar 2007 15:55 #125010 by Larry2882
Muffler replacement? was created by Larry2882
I purchased two new aftermarket mufflers today. Got a good price on them. Looked at the bike and the parts diagram on bike bandit,how will I let go the old mufflers? Hacksaw them off just ahead of the old ones,is the only way that I can see. Is there another way to do it? 1977 kz650 B1. Any info. apprec.

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  • pstrbrc
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  • '81 GPz 1100 project
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30 Mar 2007 16:15 #125015 by pstrbrc
Replied by pstrbrc on topic Muffler replacement?
Actually, a hacksaw takes too long. My fave is a metal-cutting blade on my circular saw.;)

\'81 GPz 1100 project
Elkhart, Kansas USA
\"Man does not control his own fate. The women in his life do that for him.\" Groucho Marx
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30 Mar 2007 16:27 #125019 by Larry2882
Replied by Larry2882 on topic Muffler replacement?
Thnk's for the saw trick. I still need to know the best place to make the cut. I don't want to take the exhaust off any more,as I recently replaced the cly.head. Aparently these new mufflers attach to the bike at the rear foot pegs. A couple in's short of the orig. ones, but I think they will work.VOOM<VOOM.
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30 Mar 2007 16:32 #125023 by Patton
Replied by Patton on topic Muffler replacement?
Larry2882 wrote:

I purchased two new aftermarket mufflers today. Got a good price on them. Looked at the bike and the parts diagram on bike bandit,how will I let go the old mufflers? Hacksaw them off just ahead of the old ones,is the only way that I can see. Is there another way to do it? 1977 kz650 B1. Any info. apprec.


What effort has been made toward simply loosening and pulling the old mufflers off without ruining the header pipes? Or am I misinterpreting the problem here?

1973 Z1
KZ900 LTD
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  • RetroRiceRocketRider
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30 Mar 2007 18:01 #125042 by RetroRiceRocketRider
Replied by RetroRiceRocketRider on topic Muffler replacement?
Patton has a good point.

The original mufflers on the early (and later as well I believe) 650's are clamped onto the header pipe just behind the cross-over tube, relative to just about where the sidestand is located on the frame.
Just remove the screws holding the "beauty covers" onto each side of the mufflers, and you'll find the clamps there.

If the rear mounting holes on the "new" mufflers you bought line up good, it shouldn't take more than about 10 mins total to swap them out. ;)

Covina, So Calif!
78 KZ650-B2 = SOLD
84 ZN700 LTD = SOLD
84 ZX750 GPz = SOLD
89 GSX1100F Katana = SLEEPING :-/
20 VN1700 Vulcan Vaquero (the Blue Cowboy)
Looking for my next project KZ
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31 Mar 2007 09:01 - 20 Feb 2013 19:08 #125159 by H1Vindicator
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Last edit: 20 Feb 2013 19:08 by H1Vindicator.

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