valve lifter stuck!

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18 Mar 2007 14:11 #121316 by Joe
valve lifter stuck! was created by Joe
ok right I have:
1. checked clearance for valves
a. number 4 exaust valve has a clearance of something undern .04. I don't have a ssmall enough gauge.
b. I pulled the lifters out w/ a suction cup, but when i got to the #4 exaust its stuck.

any inputs?
Joe

Post edited by: Joe, at: 2007/03/18 17:11

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18 Mar 2007 14:15 #121317 by Joe
Replied by Joe on topic valve lifter stuck!
also the clearances were as follows:
Exaust
1 .09
2 ..1
3 .2
4 something under .04
Intake
5 .1
6 .07
7 .1
8 .09

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18 Mar 2007 14:41 #121323 by RedneckSamurai
Replied by RedneckSamurai on topic valve lifter stuck!
Does it move at all? I once thought athe number four was jammed somehow but it was just hitting the cam end cap:whistle:

1977 KZ650
1976 KZ900ltd
1976 KZ900 A4
The following user(s) said Thank You: GPz550D1

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18 Mar 2007 14:59 #121328 by Joe
Replied by Joe on topic valve lifter stuck!
its stuck, it not hittin the end cap. i guess i'm gonna have to lift the whole casing off. :(

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18 Mar 2007 15:38 #121334 by Patton
Replied by Patton on topic valve lifter stuck!
Joe wrote:

... pulled the lifters out w/ a suction cup, but when i got to the #4 exaust its stuck. any inputs?


Uncertain but thinking '81 550A2 has shim under bucket design, and wondering if cams have been removed and the bucket (lifter :unsure:) is stuck or the valve itself is stuck.

If "lift the whole casing off" refers to the camshaft, sounds like shim over bucket design where the special valve adjustment tool is used to hold the valve open and allow shim removal.

Maybe just misunderstanding the question as my experience is with shim over bucket. :(

Post edited by: Patton, at: 2007/03/18 18:40

1973 Z1
KZ900 LTD
The following user(s) said Thank You: GPz550D1

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18 Mar 2007 19:19 #121395 by Joe
Replied by Joe on topic valve lifter stuck!
there is a lifter then a shim under that into the valve casing,spring etc... I can't get the lifter itself out of the engine block itself. to get the valve out, I have to get the lifter out. I'm dumbfounded. I don't want to eat up the lifter, but at the same time it needs to come out.
Joe

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18 Mar 2007 21:53 #121448 by Patton
Replied by Patton on topic valve lifter stuck!
Here's an archive link with some info that might help.

stuck lifter

Before removing the head to heat in oven, might consider torch heating head area around lifter (hoping greater aluminum expansion would loosen grip on steel lifter).

Hope someone more experienced will add better advice as I'm just guessing. :)

1973 Z1
KZ900 LTD
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  • wireman
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18 Mar 2007 22:02 #121450 by wireman
Replied by wireman on topic valve lifter stuck!
soak it down really good;)

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  • larrycavan
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18 Mar 2007 22:06 #121454 by larrycavan
Replied by larrycavan on topic valve lifter stuck!
In a case like this, I'd get a can of PB Blaster penetrating oil and heat the area around the lifter with a heat gun after giving the PB Blaster a good shot around the lifter and let it work it's way down between the tappet bore and the tappet.

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19 Mar 2007 01:55 #121483 by nads.com
Replied by nads.com on topic valve lifter stuck!
put a small wooden dowel on the bucket and tap it genty with a hammer. If it'stuck that should free it. If not...?

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19 Mar 2007 14:31 #121637 by BSKZ650
Replied by BSKZ650 on topic valve lifter stuck!
use a strong magnet, and rotate it as you bring it up.

if that dosent workit may have a burr on it, use a brass punch and a small hammer, tap around the edges that are up, go all the way around, then try the magnet again

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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19 Mar 2007 22:38 #121810 by APE Jay
Replied by APE Jay on topic valve lifter stuck!
And when all else fails, with the cam out, you can grab the lifter with a chanel lock plyers and pull it out.

Jay

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