Why are my pistons black?

  • kztee
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Why are my pistons black?

11 Feb 2007 18:50
#111680
So, I have finally started to disassemble my 1K. I will probably end up going with the 1075 pistons regardless of the cylinder condition (if steell can still get me a number for the place that has the kit). But I got the head off and noticed the tops of all four pistons are charred black. The spark plugs look pretty black as well. I really dont have very many miles on this since it was last taken apart and probably only a couple hundred or less on the plugs. What would cause this?


Also, my parts bike has a valve cover with air suction covers. What do these do? Would it be worth my while to use this valve cover instead of the stock one?


I will try to have pics in a little bit. Need to resize them.

kzrider.com/media/kunena/attachments/leg...07_0211Image0011.JPG [/img]

Post edited by: kztee, at: 2007/02/11 22:25
1977 KZ 1000A - Currently rebuilding
1980 KZ 750 LTD - Mostly stock daily rider
1979 KZ 1000 LTD - Parts bike and/or future project
1979 KZ 1000 ST
1980 GS 750 L
2003 ZRX 1200 R

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  • CoreyClough
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Re: Why are my pistons black?

11 Feb 2007 18:59
#111684
You might be running rich. Check the exhaust pipe end, and if it's black there, then it's soot. Soot = rich fuel mixture.

If it smokes when first started up, but goes away, then the valve guides are leaking.

Post edited by: CoreyClough, at: 2007/02/11 22:02
'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
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  • steell
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Re: Why are my pistons black?

11 Feb 2007 19:17
#111690
You have to smack me once in awhile to jar my memory :D

PM'd you the info.
KD9JUR

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  • kztee
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Re: Why are my pistons black?

11 Feb 2007 19:26
#111693
1977 KZ 1000A - Currently rebuilding
1980 KZ 750 LTD - Mostly stock daily rider
1979 KZ 1000 LTD - Parts bike and/or future project
1979 KZ 1000 ST
1980 GS 750 L
2003 ZRX 1200 R

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  • kztee
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Re: Why are my pistons black?

11 Feb 2007 19:29
#111694
1977 KZ 1000A - Currently rebuilding
1980 KZ 750 LTD - Mostly stock daily rider
1979 KZ 1000 LTD - Parts bike and/or future project
1979 KZ 1000 ST
1980 GS 750 L
2003 ZRX 1200 R

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  • pumps
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Re: Why are my pistons black?

11 Feb 2007 19:39
#111696
I'm thinking somebody fabbed up some valve covers that are just blanks so you don't have to do the hose between them. Might try a search or someone will know.
Check out our site. kcvjmc.org
1977 Yamaha XS650
2000 Kaw W650
2 KZ440 LTDs , a 79 KZ400H and an 83 Belt Drive

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  • kztee
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Re: Why are my pistons black?

11 Feb 2007 19:43
#111699
Based on another thread I found, it looks like there used to be a hose running to the stock air box. I have pods now so this wouldn't work. What was the purpose of this hose? Should I stick with the original plan to have the stock valve cover chromed and keep it on the bike?
1977 KZ 1000A - Currently rebuilding
1980 KZ 750 LTD - Mostly stock daily rider
1979 KZ 1000 LTD - Parts bike and/or future project
1979 KZ 1000 ST
1980 GS 750 L
2003 ZRX 1200 R

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  • wireman
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Re: Why are my pistons black?

11 Feb 2007 19:48
#111705
yeah thats a smog motor head on your parts engine,no real advantage to using a newer head unless its gpz/j motor head.id keep your origional one on there .carbon could be from many things if you are planning on boring it anyway i wouldnt worry much about it;)

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  • steell
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Re: Why are my pistons black?

11 Feb 2007 20:09
#111714
pumps wrote:
I'm thinking somebody fabbed up some valve covers that are just blanks so you don't have to do the hose between them. Might try a search or someone will know.

$51.43 a pair at APE
KD9JUR

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  • BSKZ650
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Re: Why are my pistons black?

12 Feb 2007 05:15
#111771
if it looks like that afer a few miles, it is way rich, and looks to be burning oil as well, did you put new rings in?
77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
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  • kzwolfsr
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Re: Why are my pistons black?

12 Feb 2007 06:05
#111782
Looks normal to me, with the rings that is. My 650 had rings like that. If it is dry and black, its all good. As for the valve cover, mine is like that on my 1000. Its no big deal and it works like a normal valve cover.
1979 KZ SR650, stock candy persimmon red and crossover pipes
1981 KZ 1000LTD with non stock and more comfortable handle bars and 4 into one V&H
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  • wiredgeorge
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Re: Why are my pistons black?

12 Feb 2007 09:41
#111833
The stuff on top your piston crowns is called carbon. It is the result of incomplete combustion but your pistons don't look all that bad... it is pretty typical. The main reasons for the carbon are:
1. weak spark
2. poor compression
3. leaky valve stem oil seals
4. jetting adjustment of pilot mixture too rich; mostly pilot jet issue (or pilot mix screw or air screw)
5. spark plugs not correct heat range
6. using too high octane gas

The stuff can be cleaned easily with the pistons removed with a wire brush. Avoid hitting the sides of the pistons with the brush. You can also keep deposits to a minimum by using some Seafoam now and again and making sure issues listed above are not issues.
wiredgeorge Motorcycle Carburetors
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