Brake lines

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22 Nov 2016 06:55 #748660 by diggerdanh
Replied by diggerdanh on topic Brake lines
Nessism, I'd be interested in seeing that. I 'm getting ready to replace the old brake lines on my 78 KZ400 now.

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22 Nov 2016 12:07 #748678 by Nessism

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22 Nov 2016 12:11 - 22 Nov 2016 12:11 #748680 by Nessism
Last edit: 22 Nov 2016 12:11 by Nessism.

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22 Nov 2016 12:12 #748682 by Nessism
Replied by Nessism on topic Brake lines
Shove the hose on firmly while tightening the nut. Tighten almost all the way, but stop just short so the hose end can be clocked with the other.

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22 Nov 2016 12:13 #748683 by Nessism
Replied by Nessism on topic Brake lines
Whack the chisel with the mini sledge...

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Check clocking of the hose ends by pressing one on the table and looking at the other. On this hose they are 90 degrees from each other.

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Install the other hose end, clock the position carefully, and you are done. I used non adjustable hose ends but they work out fine. You just need to be careful to stop a little short of fully tight so you can get the clocking right.

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Repeat everything three more times and...

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The following user(s) said Thank You: KZQ, diggerdanh

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22 Nov 2016 12:15 #748684 by Nessism
Replied by Nessism on topic Brake lines
One thing I wish I'd done, and that is adding some shrink tubing to cover up the exposed braided section. Oh well. Next time...
The following user(s) said Thank You: Street Fighter LTD

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22 Nov 2016 13:21 #748687 by diggerdanh
Replied by diggerdanh on topic Brake lines
Very nice. Thanks for sharing!

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  • 78z1Joe
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24 Nov 2016 09:56 #748838 by 78z1Joe
Replied by 78z1Joe on topic Brake lines
Looks great! Love the look of the black hose, looks like stock with the quality and reliability of stainless steel underneath

1978 KZ 1000
1982 GS 300 training bike
Previous Rides...
75 RD 350
72 CB 500 Four
72 SL 125
71 CT 70
69 3 1/2 HP mini bike

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