1978 KZ1000 LTD nut and bolt resto

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27 Nov 2023 14:35 #892139 by SavageKZ
Replied by SavageKZ on topic 1978 KZ1000 LTD nut and bolt resto

Wowsers nice bike! At 28k it’s just getting broken in. If you have the itch to tinker think about finding a cheep good bones new bike and have at it. That’s to nice of a bike. 
Thanks Mikaw, I don't think there is such a thing as "Cheap good bones" early KZ's anymore. Absolute junk is selling for more than I paid for this LTD 4 years ago. And as far as this being too nice of a bike to restore the main reason is because the Japanese  manufacturers back in the 70's and 80's built good quality machines and the paint jobs where for the most part quality as well but the painting on their frames was sub par, at best IMHO. They never intended it to last 45-50 years. I have access to commercial vapor blasting and powder coating at no charge to me other than my labor and that's free.  So, I figured if I was going to powder coat the frame I should also replace the other wear and tear items such as bearings, seals, and so on. All the other parts that where never intended to last 45+ years. And it's just fun to do. 
Frame paint is weak , but the real issue for me was  ugly welding  
I fixed all my welds and when I braced the frame  I made it stronger and the welding is flawless.
Ask Mikaw  about my frames  welding  , Welds looked ground  and smoothed..but are not.. Painted frame in epoxy chromate primer  and  paint is black gloss Imron 
Here's my LTD
 
Awesome machine Dave!!! 

KZ1000 LTD B2 1978
Honda XL350 K1 1975
Montgomery, Texas
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  • Kelly E
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27 Nov 2023 15:20 #892141 by Kelly E
Replied by Kelly E on topic 1978 KZ1000 LTD nut and bolt resto
Nice LTD. 

Last year we pulled the motor from the 77' KZ 1000 LTD to paint the frame, it was just too crusty. We replaced wheel bearings, seals and rebuilt all the hydraulics. I'm still running the original paint on the bodywork. I also moved the front turn signals to the headlight mount. It has 34k miles on it and runs great. I also installed Mikuni RS34 carbs and a Delkevic exhaust system because the original Kerker header had given it's all.

The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1990 Moto Guzzi 1000
1994 Kawasaki ZG 1000 Concours

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27 Nov 2023 20:24 - 27 Nov 2023 21:52 #892148 by SavageKZ
Replied by SavageKZ on topic 1978 KZ1000 LTD nut and bolt resto
This is a pic of what I purchased on ebay. Notice the seat/bars/mirrors/windshield/ and paint detail!! I had to look past all that to see if there were good enough bones to even consider having it shipped 1,200 miles on my dime. These are some of the things I looked for before I purchased the KZ. 1.The seller's feedback and what they sell for a living is everything.2.Clean title with frame and engine #'s matching the info on zedder.com as being one of the approx. 8,005 KZ1000 LTD B2's produced in 1978. The close up's of the engine told me that it had never been 
removed for repair. It was taken care of by someone for a long time. 
It was on ebay for a pretty long time. I believe it was because of the way it looked in the pics. The seat/windshield/handlebars/mirrors looked out of place,IMHO. The seat was homemade and just awful!! The pan was formed from fiberglass and "Tie Wrapped" to the frame!!!! The "very nice" stock seat came with the bike along with the stock handlebars/exhaust. I made them and offer and they accepted it.


And this is now
 

KZ1000 LTD B2 1978
Honda XL350 K1 1975
Montgomery, Texas
Last edit: 27 Nov 2023 21:52 by SavageKZ.
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  • Buzz Nichols
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27 Nov 2023 21:22 #892149 by Buzz Nichols
Replied by Buzz Nichols on topic 1978 KZ1000 LTD nut and bolt resto
Can't pretend I'm not a wee bit jealous; if my '78 LTD had been as sound as yours to start with, I might have a nearly-stock stunner like yours. Not that reimagining a bike ain't fun...

Anyhoo, very nice work on a very pretty bike!

Is this thing working? Is this thing on?

1978 KZ1000 LTD
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  • z1kzonly
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29 Nov 2023 10:57 #892188 by z1kzonly
Replied by z1kzonly on topic 1978 KZ1000 LTD nut and bolt resto

And this is now  That's Very Nice of course!  Now! Get a Z1 flared back metal fender! Then Paint both front and back same Black! Thats what I always did. And my Harley too! Black never goes out of style! Never had digital pictures of the old ones. I had a 73 Z1 titled bike built with all the LTD mags and brakes. I put a big front fender, and the Z1 tail piece with round tail light on one of these. Plus I blacked out an original 73 Z1. unfortunatlly it was mis-titled also.I'll search my old files for some pics.But You know what your doing! Very Nice!Marty in Buffalo


Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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29 Nov 2023 11:48 #892189 by rivman15
Replied by rivman15 on topic 1978 KZ1000 LTD nut and bolt resto
I just spent the better part of the last two years rebuilding my 1978 KZ1000 Ltd. With some very good help from some friends here on the electrical parts. Tons of work ... but so worth it.

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29 Nov 2023 12:07 #892190 by rivman15
Replied by rivman15 on topic 1978 KZ1000 LTD nut and bolt resto
Some pictures of mine.

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29 Nov 2023 12:10 #892191 by rivman15
Replied by rivman15 on topic 1978 KZ1000 LTD nut and bolt resto

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29 Nov 2023 12:17 #892193 by rivman15
Replied by rivman15 on topic 1978 KZ1000 LTD nut and bolt resto
Love the turbo. I have had the pleasure to ride many different bikes and brands over the years. Never had the chance to ride a turbo KZ. I may have had the chance to ride Jeffs from Z1 enterprises years ago but I passed for one reason or another. Nice bike!

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29 Nov 2023 12:22 #892195 by Wookie58
Replied by Wookie58 on topic 1978 KZ1000 LTD nut and bolt resto

Love the turbo. I have had the pleasure to ride many different bikes and brands over the years. Never had the chance to ride a turbo KZ. I may have had the chance to ride Jeffs from Z1 enterprises years ago but I passed for one reason or another. Nice bike!
Joe you never did come back to me ref a BOTM feature on this black beauty, as I remember the bike has a "bitter sweet" back story involving a good friend ?
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29 Nov 2023 12:52 #892198 by SavageKZ
Replied by SavageKZ on topic 1978 KZ1000 LTD nut and bolt resto
Very nice LTD Rivman, thanks for posting pics. I wanted to powder coat the lower front forks but wasn't sure how they would look. Good Look! I will be doing that when I rebuild the forks on mine. Is that a custom seat that can be purchased or is it custom made? George

KZ1000 LTD B2 1978
Honda XL350 K1 1975
Montgomery, Texas
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29 Nov 2023 13:45 #892200 by urankjj
Replied by urankjj on topic 1978 KZ1000 LTD nut and bolt resto
@ rivman.  Beautiful bike, as are all in this thread.  Is that exhaust an original Murray X-pipe, or are they still available new ?   And how does it sound ? Thanks ahead.
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